Another New Jig (I Think)

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dusty
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Another New Jig (I Think)

Post by dusty »

Is it obvious what I am trying to do here?


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ZCI Rounding Jig (Custom).png
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a1gutterman
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Post by a1gutterman »

Is that for rounding off ZCI's?
Tim

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dusty
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Post by dusty »

a1gutterman wrote:Is that for rounding off ZCI's?
Yes, that is what it is for.

I round the end first, cut it to length, install it in the ZCI Sled (on the Mark V Table Saw) to cut the kerf, install it in the same ZCI Sled (on the Mark V Drill Press) to drill and countersink the holes.

I believe that I'll be able to do a batch of about twelve ZCIs in less than an hour.

I have been scribing the round end with a compass and sanding them to the line on the belt sander. This doesn't take long but I screw up ever now and then.
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robinson46176
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Post by robinson46176 »

And here I thought that you were building a clay pigeon thrower... :)


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a1gutterman
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Post by a1gutterman »

I think it is a good idea, Dusty.
Tim

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mgdesigns
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Post by mgdesigns »

What's a ZCI?
Hand Engraver of Metals; Maker of Exquisite Kindling; 1955 Greenie Mark V (NOW with a 1989 Headstock); Magna Band Saw; Magna 4" Jointer; Miscellaneous Craftsman & Porter-Cable electric woodworking tools.
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Post by JPG »

mgdesigns wrote:What's a ZCI?
Zero Clearance Insert. Saw blade insert that has no(or very little) clearance to the blade. Made by installing the insert to the table, and creating the blade slot by lowering the table/insert down onto the blade.
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Goldie(Bought New SN 377425)/4" jointer/6" beltsander/12" planer/stripsander/bandsaw/powerstation /Scroll saw/Jig saw /Craftsman 10" ras/Craftsman 6" thicknessplaner/ Dayton10"tablesaw(restoredfromneighborstrashpile)/ Mark VII restoration in 'progress'/ 10
E[/size](SN E3779) restoration in progress, a 510 on the back burner and a growing pile of items to be eventually returned to useful life. - aka Red Grange
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eagleta2
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Post by eagleta2 »

12 an hour huh? That's pretty impressive Dusty. I'll take 15 minutes worth and test them out for you...:D

All joking aside...that's a great idea!

Thanks
Geo
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mrhart
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Post by mrhart »

I'm not that greedy, I'll take 2, but only if the artist signs them. I'll even get the shipping if that's what it takes. :)
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JPG
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Post by JPG »

mrhart wrote:I'm not that greedy, I'll take 2, but only if the artist signs them. I'll even get the shipping if that's what it takes. :)
For crying out loud!

We are supposed to be Do It Yourselfers!

Quit drooling over Dusty's stuff!:D
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╟JPG ╢
╚═══╝

Goldie(Bought New SN 377425)/4" jointer/6" beltsander/12" planer/stripsander/bandsaw/powerstation /Scroll saw/Jig saw /Craftsman 10" ras/Craftsman 6" thicknessplaner/ Dayton10"tablesaw(restoredfromneighborstrashpile)/ Mark VII restoration in 'progress'/ 10
E[/size](SN E3779) restoration in progress, a 510 on the back burner and a growing pile of items to be eventually returned to useful life. - aka Red Grange
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