Search found 25 matches

by CNC4FUN
Wed Feb 12, 2020 9:07 pm
Forum: Maintenance and Repair
Topic: DIY DVR motor upgrade / replacement
Replies: 37
Views: 39041

Re: DIY DVR motor upgrade / replacement

Finally, it's assembled and running.

Now I have to figure out how to install controller on the headstock.

Look at that belt "clearance" at top.
20200212_182028.jpg
20200212_182028.jpg (72.08 KiB) Viewed 6705 times
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by CNC4FUN
Tue Feb 11, 2020 8:44 pm
Forum: Maintenance and Repair
Topic: DIY DVR motor upgrade / replacement
Replies: 37
Views: 39041

Re: DIY DVR motor upgrade / replacement

I will have to cut away side wall on a new pulley because it is impossible to install a belt. There is no clearance on the top side of the bore and belt can't pass over the right bearing onto the pulley. Notice a bottom half cutaway on picture but zero on the top of headstock. Am I missing something...
by CNC4FUN
Tue Feb 11, 2020 8:31 pm
Forum: Maintenance and Repair
Topic: DIY DVR motor upgrade / replacement
Replies: 37
Views: 39041

Re: DIY DVR motor upgrade / replacement

Today I bored one pulley to 50mm and drilled two side holes to secure it onto the spindle shaft.
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20200211_164117.jpg
20200211_164117.jpg (57.58 KiB) Viewed 6741 times
20200211_164028.jpg
20200211_164028.jpg (53.19 KiB) Viewed 6741 times
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by CNC4FUN
Sat Feb 08, 2020 8:16 pm
Forum: Maintenance and Repair
Topic: DIY DVR motor upgrade / replacement
Replies: 37
Views: 39041

Re: DIY DVR motor upgrade / replacement

Waiting for pulleys to arrive tomorrow. In the mean time I reassembled motor and power takeoff shaft. It is running just fine. I ran it from 100RPM up to 3500 and it's purring like a cat. I love it. Overall motor replacement was not difficult at all. Screenshot_2020-02-08-20-02-35.jpg Sent from my L...
by CNC4FUN
Fri Feb 07, 2020 6:40 pm
Forum: Maintenance and Repair
Topic: 10ER and AO Smith 1/2hp bearings
Replies: 7
Views: 8636

Re: 10ER and AO Smith 1/2hp bearings

MC master sells oil bronze bushings.
They might have right size.

https://www.mcmaster.com/bronze-bushings

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by CNC4FUN
Fri Feb 07, 2020 6:15 pm
Forum: Maintenance and Repair
Topic: DIY DVR motor upgrade / replacement
Replies: 37
Views: 39041

Re: DIY DVR motor upgrade / replacement

I have access to CNC machines and was thinking to make a new pulley but I can't find right cutter for this pulley profile.

I can order custom made cutter but then we are talking about time and money and I just don't want to waste any of it.




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by CNC4FUN
Fri Feb 07, 2020 6:07 pm
Forum: Maintenance and Repair
Topic: DIY DVR motor upgrade / replacement
Replies: 37
Views: 39041

Re: RE: Re: DIY DVR motor upgrade / replacement

Depending on how it is put together you may be able to replace the cracked part with something similar. Is the timing belt pulley a common size or can it be replaced with a similar sized pulley/gear? The belt length may change with a change in size. It is "L" style pulley. 3/4" belt ...
by CNC4FUN
Thu Feb 06, 2020 7:31 pm
Forum: Maintenance and Repair
Topic: DIY DVR motor upgrade / replacement
Replies: 37
Views: 39041

Re: DIY DVR motor upgrade / replacement

New bearings are installed and everything is ready to go but.... I just discovered lengthwise crack on timing belt pulley. It is right at key groove and looks like manufacturing defect. I used bearing puller to disassemble everything and don't think that I caused the fracture. https://uploads.tapata...
by CNC4FUN
Tue Feb 04, 2020 6:42 pm
Forum: Maintenance and Repair
Topic: DIY DVR motor upgrade / replacement
Replies: 37
Views: 39041

Re: DIY DVR motor upgrade / replacement

Just a quick update. New timing belt arrived and I installed it without any problem. Thanks for a link to belt calculator. Since I had everything taken apart I noticed. Crunching bearing noise that was comming from spindle. Spindle on my machine has two 50x80x16mm bearings and I am looking around to...
by CNC4FUN
Sun Feb 02, 2020 7:57 pm
Forum: Maintenance and Repair
Topic: DIY DVR motor upgrade / replacement
Replies: 37
Views: 39041

Re: DIY DVR motor upgrade / replacement

Cut 80mm pocket for motor flange on CNC mill. Everything fits like a glove. I tried to upload video of motor running but file is to large for this forum. New belt should be here tomorrow for a real test. JPEG_20200202_195144_2752852588717934061.jpg 20200202_192741.jpg 20200202_154341.jpg Sent from m...