Finally, it's assembled and running.
Now I have to figure out how to install controller on the headstock.
Look at that belt "clearance" at top.
Sent from my LG-H872 using Tapatalk
Search found 25 matches
- Wed Feb 12, 2020 9:07 pm
- Forum: Maintenance and Repair
- Topic: DIY DVR motor upgrade / replacement
- Replies: 37
- Views: 39041
- Tue Feb 11, 2020 8:44 pm
- Forum: Maintenance and Repair
- Topic: DIY DVR motor upgrade / replacement
- Replies: 37
- Views: 39041
Re: DIY DVR motor upgrade / replacement
I will have to cut away side wall on a new pulley because it is impossible to install a belt. There is no clearance on the top side of the bore and belt can't pass over the right bearing onto the pulley. Notice a bottom half cutaway on picture but zero on the top of headstock. Am I missing something...
- Tue Feb 11, 2020 8:31 pm
- Forum: Maintenance and Repair
- Topic: DIY DVR motor upgrade / replacement
- Replies: 37
- Views: 39041
Re: DIY DVR motor upgrade / replacement
Today I bored one pulley to 50mm and drilled two side holes to secure it onto the spindle shaft.
Sent from my LG-H872 using Tapatalk- Sat Feb 08, 2020 8:16 pm
- Forum: Maintenance and Repair
- Topic: DIY DVR motor upgrade / replacement
- Replies: 37
- Views: 39041
Re: DIY DVR motor upgrade / replacement
Waiting for pulleys to arrive tomorrow. In the mean time I reassembled motor and power takeoff shaft. It is running just fine. I ran it from 100RPM up to 3500 and it's purring like a cat. I love it. Overall motor replacement was not difficult at all. Screenshot_2020-02-08-20-02-35.jpg Sent from my L...
- Fri Feb 07, 2020 6:40 pm
- Forum: Maintenance and Repair
- Topic: 10ER and AO Smith 1/2hp bearings
- Replies: 7
- Views: 8636
Re: 10ER and AO Smith 1/2hp bearings
MC master sells oil bronze bushings.
They might have right size.
https://www.mcmaster.com/bronze-bushings
Sent from my LG-H872 using Tapatalk
They might have right size.
https://www.mcmaster.com/bronze-bushings
Sent from my LG-H872 using Tapatalk
- Fri Feb 07, 2020 6:15 pm
- Forum: Maintenance and Repair
- Topic: DIY DVR motor upgrade / replacement
- Replies: 37
- Views: 39041
Re: DIY DVR motor upgrade / replacement
I have access to CNC machines and was thinking to make a new pulley but I can't find right cutter for this pulley profile.
I can order custom made cutter but then we are talking about time and money and I just don't want to waste any of it.
Sent from my LG-H872 using Tapatalk
I can order custom made cutter but then we are talking about time and money and I just don't want to waste any of it.
Sent from my LG-H872 using Tapatalk
- Fri Feb 07, 2020 6:07 pm
- Forum: Maintenance and Repair
- Topic: DIY DVR motor upgrade / replacement
- Replies: 37
- Views: 39041
Re: RE: Re: DIY DVR motor upgrade / replacement
Depending on how it is put together you may be able to replace the cracked part with something similar. Is the timing belt pulley a common size or can it be replaced with a similar sized pulley/gear? The belt length may change with a change in size. It is "L" style pulley. 3/4" belt ...
- Thu Feb 06, 2020 7:31 pm
- Forum: Maintenance and Repair
- Topic: DIY DVR motor upgrade / replacement
- Replies: 37
- Views: 39041
Re: DIY DVR motor upgrade / replacement
New bearings are installed and everything is ready to go but.... I just discovered lengthwise crack on timing belt pulley. It is right at key groove and looks like manufacturing defect. I used bearing puller to disassemble everything and don't think that I caused the fracture. https://uploads.tapata...
- Tue Feb 04, 2020 6:42 pm
- Forum: Maintenance and Repair
- Topic: DIY DVR motor upgrade / replacement
- Replies: 37
- Views: 39041
Re: DIY DVR motor upgrade / replacement
Just a quick update. New timing belt arrived and I installed it without any problem. Thanks for a link to belt calculator. Since I had everything taken apart I noticed. Crunching bearing noise that was comming from spindle. Spindle on my machine has two 50x80x16mm bearings and I am looking around to...
- Sun Feb 02, 2020 7:57 pm
- Forum: Maintenance and Repair
- Topic: DIY DVR motor upgrade / replacement
- Replies: 37
- Views: 39041
Re: DIY DVR motor upgrade / replacement
Cut 80mm pocket for motor flange on CNC mill. Everything fits like a glove. I tried to upload video of motor running but file is to large for this forum. New belt should be here tomorrow for a real test. JPEG_20200202_195144_2752852588717934061.jpg 20200202_192741.jpg 20200202_154341.jpg Sent from m...