billmayo wrote:Not an uncommon problem. I have drilled and countersunk a 1/4" hole 1" on either side of the broken hole which did not create any additional problems later. Thjis appears to happen when unloading from a pickup truck or trailer and the end is dropped before setting it on the ground. Could happen when moving the Shopsmith and the leg was stopped by a raised surface. Insuring all the leg bolts are really tight when moving the Shopsmith helps prevent this problem.
I find JB Weld does not hold up well when there will be vibration, stress or torque on the area being patched.
Thanks for the advice. I think I will drill a new hole to make it sturdy.
cllib wrote:I don't have any SS with 3/4" chuck?
Anyway I can find a smaller OD nut with 5/16"-18 thread?
That should fit into a 1/2" chuck.
A standard 5/16-18 nut is 7/16" across flats.
'1/2-20UNF' refers to the mounting bolt thread.
Methinks you have a 3/8" chuck.
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Goldie(Bought New SN 377425)/4" jointer/6" beltsander/12" planer/stripsander/bandsaw/powerstation /Scroll saw/Jig saw /Craftsman 10" ras/Craftsman 6" thicknessplaner/ Dayton10"tablesaw(restoredfromneighborstrashpile)/ Mark VII restoration in 'progress'/ 10E[/size](SN E3779) restoration in progress, a 510 on the back burner and a growing pile of items to be eventually returned to useful life. - aka Red Grange
To repair the crack base I drilled a hole 1" away drom the center crack hole.
I used the JB-weld to fill the crack.
I didn't countersink the hole. I used a washer on outside to increase the contact area between the aluminum base and stainless steel screw.
Goldie(Bought New SN 377425)/4" jointer/6" beltsander/12" planer/stripsander/bandsaw/powerstation /Scroll saw/Jig saw /Craftsman 10" ras/Craftsman 6" thicknessplaner/ Dayton10"tablesaw(restoredfromneighborstrashpile)/ Mark VII restoration in 'progress'/ 10E[/size](SN E3779) restoration in progress, a 510 on the back burner and a growing pile of items to be eventually returned to useful life. - aka Red Grange