Since I've been refurbishing a neglected shopsmith, I've been doing quite a bit of rust removal on various surfaces.
I have come to greatly appreciate Evaporust given its non-caustic removal of rust via chelation chemistry and also Naval Jelly which gives a nice thick coat of phosphoric acid that generally stays put where you put it.
The evaporust is great if you can bathe the material in it to allow it to perform its miracle rust removal action.
Naval Jelly works really well on a flat surface or anything you can wrap some saran wrap around or a paper towel coated in a thick layer of naval jelly.
Anyways, good stuff! Here are some before and after pics.
Way tube before evaporust and after evaporust! I like how it works well in even diving deep into pitted metal to chelate all of the iron oxide. Great on fastening hardware and bolts. I just got a long 2" piece of PVC tubing and dropped it in there for a nice soak.


Used some naval jelly on this very rusted steel plate that is part of a shopsmith belt sander. Just one coat cleaned it up quite a bit!


I have also used electrolysis, wire brushes and good ole' manual scrubbing but I feel like the wire brush works well but kicks up a lot of dust.
Feel free to share your own pictures of some rusty parts renewed!
Cheers,
John