wrmnfzy wrote
Any thought would be appreciated
I think this is the video that I came across a few years ago on this for building a DIY muffler to somewhat quieten an unruly ShopVac. I haven't gotten around to trying it, so I can't say how effective it would be, but the basic principles presented seem sound (unintentional pun :) ) at first glance. Worth a try. If nothing else, perhaps the dampening material he uses in his DIY muffler will be helpful for you to repair your existing muffler. Let us know what you go with and how well it works.