dusty wrote:No, it is not hypothetical. The stock is a full 3/4" thick and either 6", 8" or 9 1/4" wide. Purchased rough cut and surfaced planed to thickness.
Yes, if I remove the sled from the equation, I have more depth of cut, (about 1/2") as stated earlier. But I sort of like the cross cut sled that I have and I use it whenever I can.
If I can't, I'll have to use the rip fence on a floating extension table and extension tubes.
Yes, the lift assist MAY be a contributor. See the photos and an earlier post.
Dusty,
Looking at picture 5 again, I noticed that your lift assist is about an inch or more from the end of the tubes. If you snugged it right to the end, that MIGHT give you enough play to solve your problem without any further work. If you look closely at that picture, moving the edge of that table that far away from the end looks like it would give you the necessary clearance
Another way to handle it would be an aux fence bolted to your miter gauge. That would give you the extra half inch to make sure that you got completely through the stock. Not as good as the sled, but very workable.
Third option would be to make your own sled of 3/8" or even 1/4" ply.
1) Put the bar on the ply, making sure that the ply WILL run through the blade. (The bar can simply a piece of the 3/8" ply cut to the width of the miter slot.)
2) Run the ply through the blade, creating a zero tolerance sled.
3) Using the cut edge, mount a fence, making sure it stays square.
4) Have fun cutting
You don't want to use the rip fence on a cross cut.
Hawk