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Posted: Mon Oct 06, 2008 8:46 pm
by charlese
wearymicrobe wrote:So some clarification, I do have the upper and lower guard sets but they were purchased after the machine. So I am guessing its a 500. I do have a bunch of the 510 parts though that were purchased over the years by the previous owner.

I have had the set screw back out on me twice while using the lathe and I have wrapped the screw with a little bit of plumber tape to combat that. So far no more backouts and its easy to reverse with no modifications to the machine.

I have a couple featherboards that I made a number of years ago and have two of the factory ones. I think the push sticks are a little bit to short that are
provided with the machine so I made a few more in the machine shop today.

I am going to fire it up tonight on some cheap pine with the new blades, then work my way up to the dado blades that I have.

Anybody have some plans for a nice hope chest that they can share.
Interesting to note that Teflon tape will work on set screws. I have not tried that - instead i merely switch screws. You can find a couple of them in your miter gauge or in the sides of your belt sander. Other than that, you can order a repair kit from Shopsmith.

If your saw table measures 17 1/2" X 22" then you have a table for either a 510 or a 520. If you have round tubes on the front and back of the table then it is a 510. If you have sharp cornered extruded rails, then it's a 520. The 500 had a smaller table.

I've had two cases of kick back. The Shopsmith was the first table saw I ever used to cut other than framing material. The first kick back was when the saw was only a few weeks old. It threw that piece into the Sheetrock wall and there it stuck (all the way thru). The second kick back came a couple of weeks later. After I thought I knew what I was doing. This time the thrown piece put a bruise on my chest exactly 3/4" by 2". This was hard to keep from my wife. I never did tell her about this, as she was still burned up about the one that embedded into the wall. It was really hard not to groan when laying down in bed for more than a week. Probably cracked a rib as a future X-ray showed. Just had to say, "I don't know how that happened!, it must be an old injury."

I have not since had one of those. The moral - - is to be aware of the hazards and take care to avoid them. In both of those cases, I was not using the upper saw guard and splitter, because I thought (stoopidly) "I'm just going to make this one little cut - why bother with the splitter". So for saving a few seconds, I risked my life.

I tell this story for a secondary caution: After you think you have gained an understanding of table saw mechanics, don't let your confidence to allow you to lose safety awareness.

I once built a nice hope chest for a neighbor girl. She found the plans on the internet and bought the wood. If I can find the plans, I'll let you know.

Posted: Tue Oct 07, 2008 9:57 am
by wearymicrobe
charlese wrote:
I've had two cases of kick back. The Shopsmith was the first table saw I ever used to cut other than framing material. The first kick back was when the saw was only a few weeks old. It threw that piece into the Sheetrock wall and there it stuck (all the way thru). The second kick back came a couple of weeks later. After I thought I knew what I was doing. This time the thrown piece put a bruise on my chest exactly 3/4" by 2". This was hard to keep from my wife. I never did tell her about this, as she was still burned up about the one that embedded into the wall. It was really hard not to groan when laying down in bed for more than a week. Probably cracked a rib as a future X-ray showed. Just had to say, "I don't know how that happened!, it must be an old injury."

I once built a nice hope chest for a neighbor girl. She found the plans on the internet and bought the wood. If I can find the plans, I'll let you know.

I know how that feels but not from a saw, I had a kook on a longboard without a leash hit me and fracture two ribs and brake the soft tissue all the way down my side and separate my rib cage. Still sticks out about 1 inch more then the other side once it setup.


If you find the plans send them my way, I am going to do so google searching later toaday and see if I an come up with something.

Posted: Tue Oct 07, 2008 1:03 pm
by fixit
wearymicrobe wrote:
Anybody have some plans for a nice hope chest that they can share.

I don't have any plans I can share but this link (http://plansnow.com/blchest.html) will take you to plans for a nice blanket chest. I made one for each of my two daughters. They say the blanket chests are the most prized piece of furniture they own (but then I think they a prejudiced :) ).

This chest is a challenge but can be done even if you don't have a lot of experience. The plans are very detailed and complete.

Hope this helps.

P.S. I forgot to mention - this chest has three working drawers which many of the other designs do not. It's mentioned in the link above but you could easily miss it unless you read the entire text.

Posted: Wed Oct 08, 2008 9:06 pm
by charlese
wearymicrobe wrote:If you find the plans send them my way, I am going to do so google searching later toaday and see if I an come up with something.
I didn't find the same one my neighbor got, but this one is close. http://www.furnituredesigns.com/162.htm

The biggest difference is that mine had two panels on the sides. Using oak, I thought it best to do two panels to avoid some of the wood movement of the larger panel. We also put a mortised lock on the lid, and made different feet.

Best Wishes!

Posted: Thu Oct 09, 2008 3:19 pm
by wearymicrobe
Wanted to share the one that I picked

http://www.tchisel.com/BlanketChest_Pro ... ject3.html

Should keep me busy for a long time, going to pickup the wood and start later this weekend when the wife is away. Cheap hobby keeps me and I have been able to sell a few of the turnings that I did to pay me back for the wood I bought.

Posted: Thu Oct 09, 2008 8:13 pm
by a1gutterman
wearymicrobe wrote:Wanted to share the one that I picked

http://www.tchisel.com/BlanketChest_Procedure_Info/Project3.html

Should keep me busy for a long time, going to pickup the wood and start later this weekend when the wife is away. Cheap hobby keeps me and I have been able to sell a few of the turnings that I did to pay me back for the wood I bought.
Nice looking choice! Looking forward to your progress. Are you going to do some carving too?

Posted: Thu Oct 09, 2008 10:30 pm
by wearymicrobe
Yes I am going to do the carvings.

Posted: Fri Oct 10, 2008 12:37 am
by a1gutterman
wearymicrobe wrote:Yes I am going to do the carvings.
I have zero experience carving such intricate designs. A pictorial of the carving procedure wood be interesting.:)

Posted: Fri Oct 10, 2008 1:41 am
by charlese
Nice choice, Weary! You'll have fun with it!:)

Posted: Fri Oct 10, 2008 9:47 am
by wearymicrobe
a1gutterman wrote:I have zero experience carving such intricate designs. A pictorial of the carving procedure wood be interesting.:)
I will try to take some photos when I do it. I am going to drop the design into PS and make it a bit less complex and then use a dremil with a router attachment to do the work freehand.


I have some ukulele bodies to cut for the next couple of days though/.