Blade Holder and Dial Indicator
Posted: Thu Apr 12, 2007 11:28 pm
Attached are pictures of my saw blade holder with some blades mounted on their arbors that have been set to maximize their sweet spot.
The saw blade holder is made from Baltic birch plywood and maple, the back is 1/2" thick, the inside of the slots are 10&1/8" wide, there is 1&1/4" above each wedge. The wedges on the sides are 5" high 1&5/8" wide at top and 1/8" wide at the bottom. The fronts are 1/4" Baltic Burch the circles were drilled with a Forstner bit before cutting them apart.
[ATTACH]143[/ATTACH] [ATTACH]142[/ATTACH]
The sweet spot for the blade is where the runout is the least. Runout is the wobble of the blade side to side because they cant be manufactured perfectly. Forest blades are probably the best and are manufactured to a tolerance of .002" of runout. The spindle, arbor, and blade all have runout and depending on their position to each other the runout can be additive or it may cancel the other ones out.
To adjust the runout with the dial indicator, mount a clean blade on a clean arbor (sawdust can cause more runout) mounted on the Shopsmith with the blade to the side of the table MAKE SURE THE SHOPSMITH IS UNPLUGED. Lower the table and set up the dial indicator in the miter slot with the round tip riding in good contact on the side of the blade just below the gullets. Lock everything in position and then turn the Shopsmith by the upper output shaft (opposite end from where the blade is mounted, if you need to you can mount the sanding disk on this end so you can use it to turn the machine), do not turn it by the blade because you can move it from side to side a lot. Watch the needle on the dial gage and see how much total movement you have. If it is less than .003" I would probably leave it alone.
If you need to adjust the blade by rotating it mark the blades position to the arbor set screw. First try rotating the blade 180 degrees and check the runout again. You can try rotating the blade in 90 degree increments after that to see if you get less runout, or even smaller increments. Make sure you keep track of the different positions you have tried.
With some patients you can hopefully get the runout to .005" or less. It makes for some smooth cuts.
Hope this helps,
Jim in Tucson
The saw blade holder is made from Baltic birch plywood and maple, the back is 1/2" thick, the inside of the slots are 10&1/8" wide, there is 1&1/4" above each wedge. The wedges on the sides are 5" high 1&5/8" wide at top and 1/8" wide at the bottom. The fronts are 1/4" Baltic Burch the circles were drilled with a Forstner bit before cutting them apart.
[ATTACH]143[/ATTACH] [ATTACH]142[/ATTACH]
The sweet spot for the blade is where the runout is the least. Runout is the wobble of the blade side to side because they cant be manufactured perfectly. Forest blades are probably the best and are manufactured to a tolerance of .002" of runout. The spindle, arbor, and blade all have runout and depending on their position to each other the runout can be additive or it may cancel the other ones out.
To adjust the runout with the dial indicator, mount a clean blade on a clean arbor (sawdust can cause more runout) mounted on the Shopsmith with the blade to the side of the table MAKE SURE THE SHOPSMITH IS UNPLUGED. Lower the table and set up the dial indicator in the miter slot with the round tip riding in good contact on the side of the blade just below the gullets. Lock everything in position and then turn the Shopsmith by the upper output shaft (opposite end from where the blade is mounted, if you need to you can mount the sanding disk on this end so you can use it to turn the machine), do not turn it by the blade because you can move it from side to side a lot. Watch the needle on the dial gage and see how much total movement you have. If it is less than .003" I would probably leave it alone.
If you need to adjust the blade by rotating it mark the blades position to the arbor set screw. First try rotating the blade 180 degrees and check the runout again. You can try rotating the blade in 90 degree increments after that to see if you get less runout, or even smaller increments. Make sure you keep track of the different positions you have tried.
With some patients you can hopefully get the runout to .005" or less. It makes for some smooth cuts.
Hope this helps,
Jim in Tucson