mickyd wrote:This was an interesting comment I came across while trying to find the site that discussed the heating of the electrolyte.
Following excerpt is from http://users.eastlink.ca/~pspencer/nsaeta/electrolysis.html
"A problem I have found with some battery chargers (if you do not have a battery included in the circuit), is that the rectifiers that filter the AC to DC are poor. This means that some of the material that has been pulled off the item you are cleaning, gets reattached to the part because a small fraction of the current flow is reversed. While not a huge problem, the part will not be as clean as it could be. If connected to a battery, the "unclean" output from the battery charger is rectified."
Maybe that was your issue Mark where you weren't impressed with the electrolysis process.
Although I question the detail re reversing the process(due to implied reversed polarity), the 'unfiltered' output would reduce the 'effective' rate of rust removal to slightly less than 2/3 that obtained with well filtered output.
I found it 'interesting' that the heat is created after the rust has been 'removed'. Perhaps because the cathode is more conductive after rust removed?
BTW some inexpensive chargers do not have an ammeter! Instead they have a resistor with a bi-metallic piece which moves the 'needle'. A higher current causes the resistor to get hotter, which causes the 'needle' to move farther.
Thanks MIKE for this additional info on this process!