robinson46176 wrote:I would only add this: Keep in mind the medium that you are working with... WOOD...

Which can move as far as the machine specks some of you are (over

) futzing with while you go eat lunch...
First you have to decide what exactly your hobby really is
Is it wood-working, wood-machining, or is it futzing with set-up specks.
I long ago accepted that my hobby is really shop, machines and tools. I do sometimes do a bit of wood-working. I still love the machines but I find myself grabbing a hand-tool more and more for small stuff.
It really doesn't matter which hobby you enjoy as long as you enjoy it and see it for what it really is.
I knew that planer tuneup post was going to stir up a debate ...
You make a very good point on the what-is-your-hobby thing. I
think that mine is woodworking .. beautiful pieces of wood, and objects made therefrom, are what make me salivate.
But it drives me nuts if the tools push me into trial-and-error situations. I don't have enough experience to compensate with pure craftsmanship, so instead I turn to my engineering skills. Which means that to date, I have spent a fair amount more time tuning up machines than I have on crafting wood. But I still have faith that will change!
The planer tuneup is a good case in point. It all started when I set out to make a scrapbook-paper organizer for my wife. We had put a nice-but-obsolete cherry entertainment center in her basement scrapbooking room for her to store stuff in. The idea was to make a mail-sorter type thing that fit into the space where a 25" tube TV used to live. If the doors are closed, the organizer will be hidden. But I have some cherry lumber on hand with no better purpose, so what he heck, might as well make it nice. Who knows, someday it might be used as a standalone piece.
Then on to design and joinery. I decided that, hey, if I'm going to use cherry, then I might as well use dovetail joints to build the case. They would look nice, and I'd get to practice a new skill for when I
really needed it. So out came the cheapo dovetail jig from HF.
The first time I had tried that jig, the results were awful, despite following the instructions carefully. A lot of trial and error is the recommended way to achieve a good joint. So for this project, I decided to tame that beast. I worked out the geometry and programmed it into a spreadsheet. (I know, it's a sickness.

) Then I set everything up according to the spreadsheet results and cut another test joint. The fit was much better this time, but still not great.
Well, I tracked down the source of the error, and it was because I was using
nominal dimensions for the template thickness and finger spacing, dovetail angle, router-guide diameter, board thickness, etc. I measured the actual dimensions with some good dial calipers, input those into the spreadsheet, and set up the router and jig again. This time, the dovetails fit perfectly.
THAT is actually what motivated the precision planer alignment. I had proven to myself that minor variations in board thickness made it difficult to get good dovetail joints when using the HF dovetail jig.
All in all, I would say that a router jig with a precision setup is a fine way to go if making stuff in volume. But if I had it to do all over again, I'd probably spend the time learning to make nice hand-cut dovetails!
