shipwright wrote:Also for starters you might .....
The trick is Mike, stop cutting to lines and measurements and start cutting to your work. .......
Paul M
Sometimes, it takes a couple repetitions before something really sinks in to this generally thick Canuk skull. Ran into a perfect example last night of why your '
trick' should be used whenever possible. When things need to fit together, it really doesn't matter what they measure, as long as they fit like you want. Sometimes you want a slight interference fit, sometimes a perfect fit, sometimes a relatively loose fit.
I was cutting the top and bottom plywood panels that will eventually slide into the 1/4" deep rabbets on the opposing arms. The
plan width showed 21-1/4". The
actual width between the bottom of the rabbets was 21-9/16". Had I cut to the plan, they would have fit but they would have been 5/16" of slop. So instead, I cut to the actual measured width....I thought. Since my FREE "scrap' pieces of plywood I was using had a nice maroon colored top and bottom veneer layer (you'll see it when I post the next assembly photos), and I only had enough stock for
one attempt making the top and bottom panels, I had to make sure I didn't screw up my cuts. I cut the first panel to length and it fit PERFECT.....nice and tight which will make for a nice glue and screw joint. Marked the second piece, even measured it
twice, made the cut on my last precious 25 inch long piece, blew the sawdust off, went to slide it into the dado's, and it was short......by EXACTLY......1-9/16". SOB was the 1st, 3rd, and 5th thoughts that came to my mind!!!! (that's for you Chuck!!

) Fill in the 2nd, and 4th thoughts with your own words of choice!! I'm sure you've had 'em. Somehow, when I measured out on my plywood, I measured to 20" vs. 21-9/16". It would have been so easy, so fast, and so accurate to have just brought the uncut piece of plywood over to my assembly, lined it up, and scribed a quick pencil line on it at the
actual width between dado's. No measuring, little to no risk of any other error.
So, that's my story. My first rep making an error for not following the nice 'trick' you were so kind to share with me.
Man this woodworking is fun........
