Chest Facelift Underway
Posted: Fri Jun 08, 2012 7:37 pm
Well, I've burned a few minutes a day for several weeks on this one. I had got a derelict old white-oak machinist chest with a ton of rust, water damage, and many other detail problems:
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To date I've done a few main steps:
-Bought (expensive) replacement hardware.
-Drilled out all old corroded hardware.
-Made wood-plugs (35, I believe!) with the Mark V, to replace the drilled-out wood.
- Knocked apart the whole chest. Straightened warped sides by planing off the uneven finish (too much on outside, too little on inside), introducing selective moisture to correct the "bowing", clamping flat. Then reattached finger joints, reinforced by long stainless screws through them (pilot holes drilled with Mark V horizontal boring).
- Making tiny veneer patches to several drawer fronts.
- A ton of time cutting and gluing red felt lining.
- Drawer-fit tuning with the Strip Sander.
- Etc.!
There is a ton more to do, including making a replacement front panel from White Oak (quartersawn), and more finish repairs, but the progress is starting to be satisfying. I'll hope to make a gift for my nephew from this.
[ATTACH]17586[/ATTACH]
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[ATTACH]17584[/ATTACH]
[ATTACH]17585[/ATTACH]
To date I've done a few main steps:
-Bought (expensive) replacement hardware.
-Drilled out all old corroded hardware.
-Made wood-plugs (35, I believe!) with the Mark V, to replace the drilled-out wood.
- Knocked apart the whole chest. Straightened warped sides by planing off the uneven finish (too much on outside, too little on inside), introducing selective moisture to correct the "bowing", clamping flat. Then reattached finger joints, reinforced by long stainless screws through them (pilot holes drilled with Mark V horizontal boring).
- Making tiny veneer patches to several drawer fronts.
- A ton of time cutting and gluing red felt lining.
- Drawer-fit tuning with the Strip Sander.
- Etc.!
There is a ton more to do, including making a replacement front panel from White Oak (quartersawn), and more finish repairs, but the progress is starting to be satisfying. I'll hope to make a gift for my nephew from this.
[ATTACH]17586[/ATTACH]
[ATTACH]17587[/ATTACH]
[ATTACH]17588[/ATTACH]