Double Tilt Upgrade on Mark V 500
Posted: Fri Jan 18, 2013 11:59 am
I ordered and received the double tilt upgrade when they went on sale in May 2011. Because my shop needed some changes I just this month installed the double tilt upgrade on my Model 500. Everything went fine until I started to change the two table posts. It turns out that the table post portion of the upgrade is designed for the 505, 510, and 520 models but not the 500 model. After some thinking I found a way and I am now able to do under table shaping on my 500 model using the original table system.
The two pins on each table post can be pushed through with a hammer and punch and will fall out through the center hollow posts. Make sure you do not lose any of the pins, because you cannot buy new ones. They are special tapered pins. Removing the old posts can be done by putting the table in a vice, using a large cresent wrench on the very bottom end of the post where there is a flat and then turning the post while pulling at the same time.
The new posts can them be pushed into the holes using a bar clamp. After ensuring that both new posts are inserted the exact same amount, and that the teeth are oriented in the proper direction, you drill using a 5/32' high speed steel bit. Just continue the pin holes that are already on the tie bar through the new posts. Then tap in the 4 pins that you took out in the beginning making sure you hammer on the same end of the pin you did originally. You will see the marks on the end of the pins made by the punch earlier.
You cannot order these pins from Shopsmith; they are not an orderable part nor is there a part number for them. They do not appear on the parts schematic for a model 500. An added benefit is you will notice that you now have more table adjustment available when using it in upright drill press mode because the new posts are longer than the originals.
Below are pictures of the completed upgrade with the unit tilted to do under table shaping or routing.
The two pins on each table post can be pushed through with a hammer and punch and will fall out through the center hollow posts. Make sure you do not lose any of the pins, because you cannot buy new ones. They are special tapered pins. Removing the old posts can be done by putting the table in a vice, using a large cresent wrench on the very bottom end of the post where there is a flat and then turning the post while pulling at the same time.
The new posts can them be pushed into the holes using a bar clamp. After ensuring that both new posts are inserted the exact same amount, and that the teeth are oriented in the proper direction, you drill using a 5/32' high speed steel bit. Just continue the pin holes that are already on the tie bar through the new posts. Then tap in the 4 pins that you took out in the beginning making sure you hammer on the same end of the pin you did originally. You will see the marks on the end of the pins made by the punch earlier.
You cannot order these pins from Shopsmith; they are not an orderable part nor is there a part number for them. They do not appear on the parts schematic for a model 500. An added benefit is you will notice that you now have more table adjustment available when using it in upright drill press mode because the new posts are longer than the originals.
Below are pictures of the completed upgrade with the unit tilted to do under table shaping or routing.