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My latest restoration project

Posted: Mon Dec 09, 2013 10:06 pm
by heathicus
About 13 years ago, my grandmother gave me her old 1950's era Sunbeam stand mixer to fix. The power cord had come frayed where it entered the body and she wanted me to fix it. I couldn't figure out at the time how to get it apart to do the repair, and she died before I could get it fixed. I've kept it in storage since then. I pulled it out recently and with the help of a Yahoo group dedicated to vintage mixers, was able to fully restore it. It's not perfect - I'm not a very good painter, but I'm quite proud of it. I'm going to give it to my mom for Christmas.

Before:
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I completely disassembled the mixer. I pulled out the motor (both armature and field coils), took apart the speed dial assembly, the beater gears, etc. Did a complete degreasing, paint striping, repainting, electrical repair, reassembly, re-greasing, oiling, adjustments, and photography!

I used the lathe function of the Shopsmith to turn clean up that carbon scoring on the armature. My phone was dead at the time, so I didn't take a picture. To hold the end in the picture, I turned a block of ash using the small faceplate. Keeping that turning on the spindle, I mounted a Forstner bit in the tailstock and drilled a hole slightly larger than the end of the armature shaft. Then mounted a larger Forstner bit to drill a hole that would accept a bearing I had that just happened to fit against the non-threaded part of the armature shaft. I took the turned and drilled block off the spindle, unscrewed it from the faceplate, mounted the table, then used the faceplate to clamp the block to the table. (Faceplate under table, screws going through table opening, block on top of table. I aligned the holes in the block with the spindle, used the drill chuck to hold the non-pictured end of the armature, and the bearing in the hole in the block to hold the pictured end of the armature. I turned it on low speed with some fine sandpaper until it was nice and shiny.

I also used my 10ER with buffing wheels to polish the Bakelite (the black handle, speed dial, and base). I followed the same procedure MickyD taught us to polish aluminum to a mirror finish, but I skipped sandpaper and started with the heaviest buffing wheel. It doesn't take much on Bakelite.

After:
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All ready to give to mom!

Posted: Mon Dec 09, 2013 10:37 pm
by skou
Heath, that is a GOOD restore!!

I still remember my mother's old Sunbeam. Looks just like this one.

steve

Posted: Tue Dec 10, 2013 6:21 am
by algale
Very cool project! Your mom is going to love it both because it looks great and because it was her mom's.

On a side note, wasn't industrial design much cooler back then?

Posted: Tue Dec 10, 2013 8:07 am
by nuhobby
Heath; That's beautiful!

Algale; I do agree industrial design was "something else" in those days. I even read a book about Raymond Loewy:
http://en.wikipedia.org/wiki/Raymond_Loewy
In short, he was good, and he knew he was good... plenty of ego came out in his writing :D .

Posted: Tue Dec 10, 2013 8:12 am
by enyoc
I love seeing restorations and this one looks first rate!

Posted: Tue Dec 10, 2013 10:02 am
by mountainbreeze
Nice work! My mom had one of those too. How did you get the "Sunbeam" and "Mixmaster" logos restored?

Posted: Tue Dec 10, 2013 10:40 am
by heathicus
Those are water slide decals I purchased from a guy online. I wasn't totally pleased with them. They were close to accurate, but a little off. And the paper was thicker than the decals that come with model kits, so it's easy to see the edges of the decal paper. They're applied just like model kits decals. Get it wet to seperate from the backing, slide it into place, let it dry, then cover with clear coat.

Posted: Tue Dec 10, 2013 11:13 am
by berry
Very nice!

Posted: Tue Dec 10, 2013 2:35 pm
by judaspre1982
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Posted: Tue Dec 10, 2013 3:59 pm
by terrydowning
Nice Job Heath!! Feels good bringing back old items and making them useful again.