2centsworth wrote:My new Shorty Drill Press
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Thanks Bill Mayo for the inspiration. It is exactly what I wanted to do.
Now confession time. Several lessons learned. It is nearly impossible to try and get the motor on from the top - don't ask how I know that

second why does the power cord always get in the way when you try to slide the motor back on ??? Third you do have to put the table on the same way as the motor - again don't ask how I know

finally if anyone wants to know how to do this I have now put three together if you count all my attempts to get it correct !
Now we are having FUN !
Since you have lamented your experience in assembling this in an unorthodox configuration, I felt a tremendous urge to contemplate how I would get it together if and when I should ever need to attempt it.
I copied yer pix for easy reference here.
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Assemble the base as pictured sans the table, headstock, tie bar and carriage with the bare tubes pointing up.
Assuming you are tall enough, slip the carriage onto the way tubes oriented as shown in yer pix and secure it with the carriage lock far enough away from the 'hinge' so the table can be inserted into the carriage with the trunion set to '0'.
*See 'Eureka' below!!!
Crank the table trunion posts fully into the carriage so the mounting tubes protrude fully*. Lock the table in place. Slide the carriage as close to the hinge as it will go and lock.
Tilt the whole shebang over onto the trunion posts*. It now rests on the trunion posts* and the two ends on the leg with the way tubes at a tilt but close to horizontal. Not sure if it is above or below horizontal, but this is a mental exercise and measuring 'not allowed'.
So next slide the headstock onto the way tubes(taking care to not let the power cord get in the way:D). Easy said, but it is heavy! There is likely not enough weight to counter it so you will have be bo totally supportive at this point(still easier than holding it over your head!)
Lock the headstock to the waytubes near the edge of the table and install the tiebar.
Tilt 'the whole shebang' back on it's feet, retract the table, tilt the table to 90, lower the carriage and call it done.
Now I realize your way tubes are too short to do this since you cut them off,:eek: but IIWM, I would not have cut them!:D
Still the tilt to get the tubes 'near horizontal' is a valid procedure.
After raising back to 'vertical' check the way tubes for twist(the two tubes should be equal angles from true vertical in all directions although they will likely vary 'around' the tubes). Correct by loosening the tie bar and 'counter twisting'. Headstock and carriage locks must be loose when doing so.
Eureka!!! After adding the pix above I had the following hot flash!
Insert the table into the carriage with the trunion set to 0 but from the 'bottom' of the carriage. The larger table surface will make a 'superior' foot for the tilted 'shebang'.