Today in the shop (bench testing the new quick-action vise)
Posted: Mon Jan 12, 2015 6:37 pm
A short while back I did a visual comparison of the new vise with the older vise. Today I wanted to expand on that review by actually using the vise and seeing it in a performance view.
To see the first post checkout:
http://www.shopsmith.com/ss_forum/viewt ... =9&t=15756
Today I had several projects in mind to do. One was to check out the new vise by mounting it on a bench and seeing how I liked it for that operation.
Trouble found me right away when I attempted to mount the vise to the mounting clamp. It did not fit!
The fit was not going to happen short of getting out a big hammer, something I did not want to do!
Recourse was to do some testing. First test was the new mount with the old vise. No problem there.
Next test was the old mount with the new vise. That worked well too.
Next I tried each post of the vise one hole at a time. That worked, so what is going on?
I had previous checked for burrs or other deformities so that potential problem had been eliminated.
My next best guess was something I had noticed on my visual inspection but not mentioned previously. The steel rods on the old vise seem to be coated with a black oxide finish on either cleaned out hot rolled steel or even cold rolled steel. The new vise used hot rolled steel and it is pretty raw looking. The jaws seemed to slip along well but at the end the scale was very apparent. I also expect the tolerances run out to a maximum, and the scale was not helping at all.
I got out some sandpaper and got a lot of the scale off, the result was that things began to fit. I went for a second round of sanding with some finer paper and finished with 600 grit. This was all that was needed to have a fit.
This steel is now untreated so I put some wax on it for protection so it would not rust. I might have to revisit this if rust becomes an issue.
The good news is that now I have a working system. The bad news is that I discover another issue. I'll explain that in my next post.
Ed
To see the first post checkout:
http://www.shopsmith.com/ss_forum/viewt ... =9&t=15756
Today I had several projects in mind to do. One was to check out the new vise by mounting it on a bench and seeing how I liked it for that operation.
Trouble found me right away when I attempted to mount the vise to the mounting clamp. It did not fit!
The fit was not going to happen short of getting out a big hammer, something I did not want to do!
Recourse was to do some testing. First test was the new mount with the old vise. No problem there.
Next test was the old mount with the new vise. That worked well too.
Next I tried each post of the vise one hole at a time. That worked, so what is going on?
I had previous checked for burrs or other deformities so that potential problem had been eliminated.
My next best guess was something I had noticed on my visual inspection but not mentioned previously. The steel rods on the old vise seem to be coated with a black oxide finish on either cleaned out hot rolled steel or even cold rolled steel. The new vise used hot rolled steel and it is pretty raw looking. The jaws seemed to slip along well but at the end the scale was very apparent. I also expect the tolerances run out to a maximum, and the scale was not helping at all.
I got out some sandpaper and got a lot of the scale off, the result was that things began to fit. I went for a second round of sanding with some finer paper and finished with 600 grit. This was all that was needed to have a fit.
This steel is now untreated so I put some wax on it for protection so it would not rust. I might have to revisit this if rust becomes an issue.
The good news is that now I have a working system. The bad news is that I discover another issue. I'll explain that in my next post.
Ed