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Drawer for the 'bag box' on the Mark VII base.

Posted: Thu Jun 16, 2016 7:31 pm
by JPG
Been a bit long coming, but I actually have gotten in some shop time on the Mark VII base.

I decided to install a drawer into the top of the 'bag box' (along with some other stuff below).

Fairly simple construction, but here goes.

No glue was used in the creation of the drawer.(no animals killed to make glue) :D

A box made with small tenons on the ends of the front and back sides. A groove in the sides mates to them. 1/2" baltic birch.
BASIC DRAWER 1.jpg
BASIC DRAWER 1.jpg (826.91 KiB) Viewed 6904 times
So as to maximize depth, the bottom(3/16" underlayment) was fastened with screws.
BASIC DRAWER BOTTOM 2.jpg
BASIC DRAWER BOTTOM 2.jpg (1.2 MiB) Viewed 6904 times
Since this is a drawer that will mount in a :eek: steel :eek: cabinet I ignored the purist approach to drawer slides and used these. The sides have 2 screws in each end that secure the sides to the front and back sides. The groove and tenon(shoulder) provide the only alignment.
BASIC DRAWER SIDE 3.jpg
BASIC DRAWER SIDE 3.jpg (840.87 KiB) Viewed 6904 times


The inside of the front side has three counterbored holes that provide a way to attach the actual 'formal/pretty' front. The nuts have a star washer and a flat washer between the nut and the bottom of the counterbore.
DRAWER FRONT INSIDE 4.jpg
DRAWER FRONT INSIDE 4.jpg (881.79 KiB) Viewed 6904 times
The outside of the face has the screw heads with star washer and flat washer that will slide into keyhole slots cut into the back of the 'front'. The washers are glued so as to make installing the front less ornery.
DRAWER FRONT OUTSIDE 5.jpg
DRAWER FRONT OUTSIDE 5.jpg (795.93 KiB) Viewed 6904 times
Dividers ware made from 1/8" fiberboard(soft masonite to me) ala milk crate fashion.
DIVIDERS 6.jpg
DIVIDERS 6.jpg (919.4 KiB) Viewed 6904 times
Putting them in all one way first(+ cross ends). The reason for the gap at the right will become obvious soon.
DIVIDERS A 7.jpg
DIVIDERS A 7.jpg (1.73 MiB) Viewed 6904 times
And the other way next.
DIVIDERS B 8.jpg
DIVIDERS B 8.jpg (1.14 MiB) Viewed 6904 times
The back of the drawer face showing the key hole slots. Think of them as being similar to the miter gauge slots with a wider bottom. The head of the screws were filed down to decrease the thickness so as to fit the slot.
DRAWER FACE BACK 9.jpg
DRAWER FACE BACK 9.jpg (1.09 MiB) Viewed 6904 times
The slides are mounted on a piece of plywood then mounts by way of pre-existing(oem) holes in the vertical lip of the front and back openings of the bag box. Each 'mount' mates with the lip by a recess in the ends of the 'mount'. A single screw that screws into a cobbled barrel nut at each end.
DRAWER SLIDE 10.jpg
DRAWER SLIDE 10.jpg (1.05 MiB) Viewed 6904 times
Almost done.

Re: Drawer for the 'bag box' on the Mark VII base.

Posted: Thu Jun 16, 2016 7:32 pm
by JPG
Finally the drawer 'loaded' with mostly correct vintage thingies. The black oxide stuff is not. The right gap contains three table inserts(dado,molder,shaper with pins) and arbor wrench. The black oxide router chuck has been adapted to accept 1/4" shanks. The 'extra' crate dividers are stored at the back for future use. There is still room for more 'stuff'.
DRAWER LOADED 11.jpg
DRAWER LOADED 11.jpg (1.81 MiB) Viewed 6899 times
Finally with the curly birch front attached. There is no 'pull' as the front extends slightly below the bottom thus providing a finger surface to pull against. The finish is minwax tung oil/something. Really makes the curl pop. As usual, the light direction varies the visibility of the curly grain.

So other than the steel, plastic(slides), bottom and screws it is all birch.
DRAWER FACE 12.jpg
DRAWER FACE 12.jpg (756.25 KiB) Viewed 6899 times

Re: Drawer for the 'bag box' on the Mark VII base.

Posted: Thu Jun 16, 2016 10:02 pm
by BuckeyeDennis
Sweet! I've never seen curly birch before. When do we get to see it in situ?

Re: Drawer for the 'bag box' on the Mark VII base.

Posted: Thu Jun 16, 2016 11:04 pm
by JPG
BuckeyeDennis wrote:Sweet! I've never seen curly birch before. When do we get to see it in situ?
I did not know it existed! Went to Woodcraft looking for something interesting. Got 20" piece about 10" wide. Had no idea how the curl would turn out. I could see the grain variation in the rough. Thought the 'brown' part added character. I originally planned to mount it 'upside down' from what it is. Once the light hit it I changed that!

Re: Drawer for the 'bag box' on the Mark VII base.

Posted: Fri Jun 17, 2016 6:58 am
by algale
Nice looking and an interesting way to attach the "show" drawer front. Allows for adjustability/alignment?

Re: Drawer for the 'bag box' on the Mark VII base.

Posted: Fri Jun 17, 2016 10:07 am
by rjent
Absolutely beautiful and creative without inconveniencing any horse feet :D

I use keyhole slots a lot. I was reading about using keyhole slots for mounting end floating panels on cabinets so I tried that. Works amazing.

Nice job! :cool:

Re: Drawer for the 'bag box' on the Mark VII base.

Posted: Fri Jun 17, 2016 12:20 pm
by JPG
algale wrote:Nice looking and an interesting way to attach the "show" drawer front. Allows for adjustability/alignment?
Yep! And allows removal as well.

Re: Drawer for the 'bag box' on the Mark VII base.

Posted: Sat Jun 18, 2016 12:50 am
by jsburger
That is really beautiful.

Re: Drawer for the 'bag box' on the Mark VII base.

Posted: Tue Jun 21, 2016 4:17 pm
by squashfest81
This is well done. Drawers are one of my long term plans for the VII.

Re: Drawer for the 'bag box' on the Mark VII base.

Posted: Tue Jun 21, 2016 5:17 pm
by everettdavis
That's really a nice addition and will add so much functionality in setups and change overs, and really protects the parts.

Everett