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Dust Collection Port

Posted: Sun Oct 16, 2016 7:13 pm
by redleg
Edited 10/26/2016: Go to http://www.shopsmith.com/ss_forum/viewt ... 87#p222987 for an easier, cheaper three port version.

Made a little change to my dust collection. Two ports and a closed position.
Installed in 3" dust line.  after glue up of blocks either turn the center hole or cut out on a bandsaw.
Installed in 3" dust line. after glue up of blocks either turn the center hole or cut out on a bandsaw.
IMG_20161016_083940 (1024x768).jpg (580.1 KiB) Viewed 8688 times
3/4" thick plywood cut to a 3 7/8" circle.  ID of 4" pipe may vary so check fit of circle and sheet metal and sand circle as needed.
3/4" thick plywood cut to a 3 7/8" circle. ID of 4" pipe may vary so check fit of circle and sheet metal and sand circle as needed.
IMG_20161016_091526 (1024x768).jpg (515.71 KiB) Viewed 8688 times
Re-purposed elbow cut, sand off the trademarks and this one fit into 4" ID CPVC
Re-purposed elbow cut, sand off the trademarks and this one fit into 4" ID CPVC
IMG_20161016_085306 (1024x768).jpg (494.94 KiB) Viewed 8688 times
Countersink holes in wood circle and punch metal over hole then screw 120° apart.  Pop rivet other end.  With a 2 1/4" hole saw drill holes in two faces of hexagon.  Drill one of the holes with the metal sleeve inserted.
Countersink holes in wood circle and punch metal over hole then screw 120° apart. Pop rivet other end. With a 2 1/4" hole saw drill holes in two faces of hexagon. Drill one of the holes with the metal sleeve inserted.
IMG_20161016_102720 (768x1024).jpg (686.96 KiB) Viewed 8688 times
Hope this will be of help to someone.

Re: Dust Collection Port

Posted: Sun Oct 16, 2016 7:48 pm
by JPG
Modified elbow inside 'can' and aligned with hole and the whole thing inserted into a 4" to 3" coupling?????

What else is inside the hex box?

Re: Dust Collection Port

Posted: Mon Oct 17, 2016 7:08 am
by redleg
The modified elbow with 3" long by 3" diameter CPVC goes inside the top of the 4" CPVC. Just being frugal and not buying a 4" to 3" reducer. The hexagon goes on the outside bottom of the 4" CPVC. My original thought was 3 ports with a closed area between each one but you would have to go to 6" CPVC. The sole purpose of the hexagon is for 2 1/4" holes to hold the dust collection hoses.

Dust Collector Screen Shot.jpg
Dust Collector Screen Shot.jpg (55.09 KiB) Viewed 8623 times

Re: Dust Collection Port

Posted: Mon Oct 17, 2016 9:42 am
by JPG
So the 3" L was butchered to get the flange only.

Nice drawings!!!

Re: Dust Collection Port

Posted: Mon Oct 17, 2016 1:53 pm
by redleg
Exactly on the 3" elbow. I cut it out of a washing machine drain on our last house flip.

Thanks for the compliment on the drawings. I putter with Sketchup occasionally.

Re: Dust Collection Port

Posted: Wed Oct 26, 2016 6:41 am
by redleg
Improved cheaper version with three ports. To simplify even more, scrap the part where I put 7/16" blocks on the inside corners and just glue up two 2"x4"x36". I would joint or plane the surfaces that are being glued together. Edit: You might want to make the aluminum can first and turn the approximate 6 1/8" hole to fit.

IMG_20161024_192824 (768x1024).jpg
IMG_20161024_192824 (768x1024).jpg (497.61 KiB) Viewed 8448 times
Glue up
Glue up
IMG_20161023_120949 (768x1024).jpg (666.97 KiB) Viewed 8448 times
Hexagon with 3/4" plywood and faceplate. Remove screws where ports are to be drilled after glue up.
Hexagon with 3/4" plywood and faceplate. Remove screws where ports are to be drilled after glue up.
IMG_20161023_160502 (768x1024).jpg (466.86 KiB) Viewed 8448 times
I used a 4" hole saw to cut out the top after turning. The three port holes were drilled with a 2 1/4" hole saw and drum sanded to size of hose.
Drill only one hole in the aluminum insert. Aluminum is 3 7/16" x 20 5/8" with a one inch overlap.

[attachment=0]IMG_20161024_192723 (768x1024).jpg[/attachment

Re: Dust Collection Port

Posted: Tue Nov 08, 2016 12:41 am
by Knect1974
This is too good for dust collection which is made by wood.