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Dust Collection Port
Posted: Sun Oct 16, 2016 7:13 pm
by redleg
Edited 10/26/2016: Go to
http://www.shopsmith.com/ss_forum/viewt ... 87#p222987 for an easier, cheaper three port version.
Made a little change to my dust collection. Two ports and a closed position.

- Installed in 3" dust line. after glue up of blocks either turn the center hole or cut out on a bandsaw.
- IMG_20161016_083940 (1024x768).jpg (580.1 KiB) Viewed 8688 times

- 3/4" thick plywood cut to a 3 7/8" circle. ID of 4" pipe may vary so check fit of circle and sheet metal and sand circle as needed.
- IMG_20161016_091526 (1024x768).jpg (515.71 KiB) Viewed 8688 times

- Re-purposed elbow cut, sand off the trademarks and this one fit into 4" ID CPVC
- IMG_20161016_085306 (1024x768).jpg (494.94 KiB) Viewed 8688 times

- Countersink holes in wood circle and punch metal over hole then screw 120° apart. Pop rivet other end. With a 2 1/4" hole saw drill holes in two faces of hexagon. Drill one of the holes with the metal sleeve inserted.
- IMG_20161016_102720 (768x1024).jpg (686.96 KiB) Viewed 8688 times
Hope this will be of help to someone.
Re: Dust Collection Port
Posted: Sun Oct 16, 2016 7:48 pm
by JPG
Modified elbow inside 'can' and aligned with hole and the whole thing inserted into a 4" to 3" coupling?????
What else is inside the hex box?
Re: Dust Collection Port
Posted: Mon Oct 17, 2016 7:08 am
by redleg
The modified elbow with 3" long by 3" diameter CPVC goes inside the top of the 4" CPVC. Just being frugal and not buying a 4" to 3" reducer. The hexagon goes on the outside bottom of the 4" CPVC. My original thought was 3 ports with a closed area between each one but you would have to go to 6" CPVC. The sole purpose of the hexagon is for 2 1/4" holes to hold the dust collection hoses.

- Dust Collector Screen Shot.jpg (55.09 KiB) Viewed 8623 times
Re: Dust Collection Port
Posted: Mon Oct 17, 2016 9:42 am
by JPG
So the 3" L was butchered to get the flange only.
Nice drawings!!!
Re: Dust Collection Port
Posted: Mon Oct 17, 2016 1:53 pm
by redleg
Exactly on the 3" elbow. I cut it out of a washing machine drain on our last house flip.
Thanks for the compliment on the drawings. I putter with Sketchup occasionally.
Re: Dust Collection Port
Posted: Wed Oct 26, 2016 6:41 am
by redleg
Improved cheaper version with three ports. To simplify even more, scrap the part where I put 7/16" blocks on the inside corners and just glue up two 2"x4"x36". I would joint or plane the surfaces that are being glued together. Edit: You might want to make the aluminum can first and turn the approximate 6 1/8" hole to fit.

- IMG_20161024_192824 (768x1024).jpg (497.61 KiB) Viewed 8448 times

- Glue up
- IMG_20161023_120949 (768x1024).jpg (666.97 KiB) Viewed 8448 times

- Hexagon with 3/4" plywood and faceplate. Remove screws where ports are to be drilled after glue up.
- IMG_20161023_160502 (768x1024).jpg (466.86 KiB) Viewed 8448 times
I used a 4" hole saw to cut out the top after turning. The three port holes were drilled with a 2 1/4" hole saw and drum sanded to size of hose.
Drill only one hole in the aluminum insert. Aluminum is 3 7/16" x 20 5/8" with a one inch overlap.
[attachment=0]IMG_20161024_192723 (768x1024).jpg[/attachment
Re: Dust Collection Port
Posted: Tue Nov 08, 2016 12:41 am
by Knect1974
This is too good for dust collection which is made by wood.