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Greenie Reconditioning

Posted: Mon Jan 09, 2017 5:25 pm
by wesneveu
I first introduced this Greenie two days prior to my surgery at that time my goal was to dismantle it and store it so when I got home from the hospital I could start the reconditioning one part at a time without any heavy lifting.

http://www.shopsmith.com/ss_forum/viewt ... 80#p224780

After much cleaning and rust removal it's showing good progress
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The jigsaw table and Jointer Tables cleaned up nicely, they were as rusty as the jointer fence which I have yet to do.
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I hesitate to call this a restoration, it's more a reconditioning because I am only attending to the mechanicals in order to press it into service as soon as possible.

Re: Greenie Reconditioning

Posted: Mon Jan 09, 2017 5:43 pm
by wesneveu
Today I focused on removing the non clutch Gilmer drive which was stuck on the drive sleeve.
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It looks like the previous owner crashed the machine causing the drive to turn a little and dig the set screw into the shaft. In hindsight I should have pressed it off in the other direction to minimize the scraping which the burr on the shaft caused.
DSC02634.JPG[/ After cleaning up the shaft with a swiss 00 file and the inside of the Gilmer drive with 220 shop cloth to achieve a slip fit with the hand I think it will be serviceable. [attachment=1]DSC02634.JPG

Re: Greenie Reconditioning

Posted: Mon Jan 09, 2017 9:34 pm
by ERLover
Nice redo!!

Re: Greenie Reconditioning

Posted: Mon Jan 09, 2017 10:16 pm
by BuckeyeDennis
ERLover wrote:Nice redo!!
The OP, or his machine? :D

Re: Greenie Reconditioning

Posted: Mon Jan 09, 2017 10:59 pm
by JPG
BuckeyeDennis wrote:
ERLover wrote:Nice redo!!
The OP, or his machine? :D
I say both! :cool:

BTW I do not think the pulley was originally set screwed on the flat, but on the edge of the flat.

Re: Greenie Reconditioning

Posted: Mon Jan 09, 2017 11:07 pm
by ERLover
BuckeyeDennis wrote:
ERLover wrote:Nice redo!!
The OP, or his machine? :D
Never seen the OP, was she nice? :D

Re: Greenie Reconditioning

Posted: Tue Jan 10, 2017 9:14 am
by wesneveu
JPG wrote:
BuckeyeDennis wrote:
ERLover wrote:Nice redo!!
The OP, or his machine? :D
I say both! :cool:

BTW I do not think the pulley was originally set screwed on the flat, but on the edge of the flat.
I had considered that seeing as how there are no other set screw marks in the flat. It did however slip a bit owing to the shape of the set screw mark, possibly because it did have a good purchase on the flat.
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Re: Greenie Reconditioning

Posted: Wed Jan 11, 2017 9:18 am
by wesneveu
Latest update, turning to the headstock I installed 8 32 Helicoils into the motor pan and belt cover mounting holes as well as cutting a 3 inch access hole behind the logo cover, I had to bend the spring a little to get it to fit properly. Now i can service it easier and have stainless mounting screws to match all the stainless fasteners i used mounting the legs and table insert.
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Clean up with mineral spirits followed by Dawn dish washing detergent and a mock build while waiting for the bearings and belts.
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