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Overarmy! Bush I and Bush II stop the advancing Undercuts
Posted: Sun Aug 20, 2017 10:03 am
by nuhobby
More fun with the Overarm Pin Router today
I have been working on a hand-dovetailed elm box. While it's possible to run through-grooves on the wall pieces, and post-fill the resulting corner gaps, I wanted to have stopped grooves instead. Setting up a jig for stopped grooves isn't something I wanted to fuss with, so I decided to dry-assemble the box and use the Overarm Router to cut grooves all the way around the interior. I could have just relied on the guide-bearing of the undercut-bit, but I decided to bolster that with a same-diameter guide pin on the worktable.
Here's how it's going along, quite well:

- 2Guides_on_OPR.jpg (137.14 KiB) Viewed 21519 times

- Detailing_Stopped_Grooves.jpg (131.33 KiB) Viewed 21519 times
Happy woodworking!
Chris
Re: Overarmy! Bush I and Bush II stop the advancing Undercuts
Posted: Sun Aug 20, 2017 10:39 am
by thunderbirdbat
Very nice. I like the idea of doing the groves that way. I probably would have used an up-spiral bit to a set mark, but that is because I already have the bit for that. How easy is it to work with the Elm wood? I have never used it before but have heard that the interlocking grain can be a pain. My son mentioned it as an option for making some furniture for him. I am interested in knowing what I am getting into if it is his choice.
Re: Overarmy! Bush I and Bush II stop the advancing Undercuts
Posted: Sun Aug 20, 2017 11:32 am
by BuckeyeDennis
Re: Overarmy! Bush I and Bush II stop the advancing Undercuts
Posted: Sun Aug 20, 2017 4:19 pm
by nuhobby
thunderbirdbat wrote:Very nice. I like the idea of doing the groves that way. I probably would have used an up-spiral bit to a set mark, but that is because I already have the bit for that. How easy is it to work with the Elm wood? I have never used it before but have heard that the interlocking grain can be a pain. My son mentioned it as an option for making some furniture for him. I am interested in knowing what I am getting into if it is his choice.
Hello, I have only used red-elm for smallish projects. We do have some purchased, Indiana-made furniture where the red elm used was superb! I don't know their finishing secrets, though.
I'm not a person with experience in grain-fillers, and I think red elm could stand to use some grain filler. For this box coming up, I'm not planning a filler, but I am planning an extra step of "bone burnishing" with something like an antler-tip. This made a big difference in how this well-planed piece of elm looks... burnished part on the left, raw planed part on the right, both waxed equally:

- Elm_Burnished_Waxed.jpg (160.23 KiB) Viewed 21458 times
More to follow in a few days!
Chris
Re: Overarmy! Bush I and Bush II stop the advancing Undercuts
Posted: Sun Aug 20, 2017 7:38 pm
by Gene Howe
Please tell us more about "bone burnishing". It sure made a difference.
Re: Overarmy! Bush I and Bush II stop the advancing Undercuts
Posted: Sun Aug 20, 2017 8:34 pm
by nuhobby
Here is one example article... I think not every wood will benefit, but some of my more stubborn pieces of hardwood took nicely to this treatment.
https://eccentrictoolworks.com/2010/05/
Enjoy!
Chris
Re: Overarmy! Bush I and Bush II stop the advancing Undercuts
Posted: Sun Aug 20, 2017 9:20 pm
by Gene Howe
Many thanks, Chris.
Re: Overarmy! Bush I and Bush II stop the advancing Undercuts
Posted: Sun Aug 20, 2017 9:33 pm
by Hobbyman2
nice. the elm looks a lot like some of the ash I have only the ash is not as dark, nice grain pattern.
Re: Overarmy! Bush I and Bush II stop the advancing Undercuts
Posted: Tue Aug 22, 2017 8:59 pm
by nuhobby
To finish off, I made an oak top, with a 1/4" routed groove to hold some nice marquetry. Here it is

- Elm_box_w_top.jpg (94.64 KiB) Viewed 21285 times
Re: Overarmy! Bush I and Bush II stop the advancing Undercuts
Posted: Tue Aug 22, 2017 11:38 pm
by rjent
Really outstanding work. I tried to cut grooves that way and didn't fare well. Don't remember why. I will try it again soon.
Nice work!
