Lathe tool rest arm cracked
Posted: Wed Nov 29, 2023 10:15 am
Was using the lathe a while back and the tool rest arm cracked. Sorry, no photo at the moment. The casting cracked where the tool rest inserts into the arm, from the clear hole on the side that was likely used for drilling/tapping the screw hole in the arm around to the top of the arm where the tool rest inserts into it. Basically the place on the arm with the most stresses when you're using the lathe. I showed this to my wife, who is on the FB owners group, and before I said anything she said someone over there had the same thing happen to them.
Honestly, this is pretty thin material for the amount of stresses that will be seen by it. Has anyone else been hit with this recently? I'd like to do some lathe work, but with this cracked I can't get the tool rest tightened down enough to keep it from spinning. I don't really want to spend another $40+s/h+tax on a new tool rest arm that'll just break in the same manner, as it seems to be a design flaw to have that hole on the end of the arm, but I also don't know if I want to spend $320+s/h+tax for something that is better constructed.
If someone has seen this, have you tried to repair it? I can't weld (tried, but it all looks like snot when I do it on steel), and this would require TIG welding, I believe, since this is an aluminum part. I don't think JB Weld would do a good job here, especially since the hole the tool rest sits in is widened out since the crack. I'm just at a loss as to what to do to see if I like lathe turning.
Honestly, this is pretty thin material for the amount of stresses that will be seen by it. Has anyone else been hit with this recently? I'd like to do some lathe work, but with this cracked I can't get the tool rest tightened down enough to keep it from spinning. I don't really want to spend another $40+s/h+tax on a new tool rest arm that'll just break in the same manner, as it seems to be a design flaw to have that hole on the end of the arm, but I also don't know if I want to spend $320+s/h+tax for something that is better constructed.
If someone has seen this, have you tried to repair it? I can't weld (tried, but it all looks like snot when I do it on steel), and this would require TIG welding, I believe, since this is an aluminum part. I don't think JB Weld would do a good job here, especially since the hole the tool rest sits in is widened out since the crack. I'm just at a loss as to what to do to see if I like lathe turning.