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Weekend project lessons

Posted: Sun Nov 08, 2009 7:55 pm
by jmoore65
My weekend project was to build a small bookcase for my son.

These are some of the lessons I learned while working on the project this weekend:

1) If you don't check, 2 boards you previously worked on may or may not be the same length. If they were supposed to be the same length, you may have gotten interrupted before that task was finished.

2) Wood veneer has a grain - if you route across it the wrong way, it can tear out horribly. Make sure you know which direction the router should be moving to reduce tearout.

3) Wood veneer has a grain - it can tear out if you cut it cross the grain. Use masking tape to reduce tear out.

4) Don't mark dowel holes relative to the ends of the bottom shelf if it isn't the same length as the top shelf. If the shelves aren't the same length, the sides will not be square. (Or one side will not be square depending on how you put the thing together).

5) Routers with lights are wonderful things.

6) Cable mounts attached to a table saw with foam mounting tape will likely not hold when the tablesaw is stored outside. Use a cable mount that has a screw and mechanically attach to the table saw. Otherwise, you risk running over the power cable and mangling the plug.

7) If you put a center punch in your pocket with the sharp end down, it'll eventually poke a hole in you pocket and fall out.

8) If you put a center punch in your pocket with the sharp end up, it'll poke you in the leg when you sit down.

9) I wish I'd paid a lot more attention in geometry class.

10) Make sure the tablesaw fence is 100% on the rail before locking it down - or it will probably not be parallel to the blade.

11) I really like being able to make a big table when in drill press mode on the ShopSmith.

12) I really like being able to make a big table when using the disc sander on the ShopSmith.

13) Drilling into the endgrain of a piece of cherry is more work than drilling into a piece of particle board. Much more work.

14) Using a doweling jig and marking the other side with dowel centers can be done acurrately without too much fuss. OTOH, it helps if your reference boards are the same length...

15) I really need a place to hang the tables and tubes for the ShopSmith when they aren't in use. 1 place vs. the 5 I have now.

I feel like I'm making progress with woodworking skills - but really have a ways to go before I do it right the first time. While I'd like for these first projects to come out well, reality is I'll be happy if they are usable and not too bandaided - as long as I'm not making the same mistakes over and over again.

Posted: Sun Nov 08, 2009 8:14 pm
by fjimp
jmoore65 wrote:My weekend project was to build a small bookcase for my son.

These are some of the lessons I learned while working on the project this weekend:

1) If you don't check, 2 boards you previously worked on may or may not be the same length. If they were supposed to be the same length, you may have gotten interrupted before that task was finished.

2) Wood veneer has a grain - if you route across it the wrong way, it can tear out horribly. Make sure you know which direction the router should be moving to reduce tearout.

3) Wood veneer has a grain - it can tear out if you cut it cross the grain. Use masking tape to reduce tear out.

4) Don't mark dowel holes relative to the ends of the bottom shelf if it isn't the same length as the top shelf. If the shelves aren't the same length, the sides will not be square. (Or one side will not be square depending on how you put the thing together).

5) Routers with lights are wonderful things.

6) Cable mounts attached to a table saw with foam mounting tape will likely not hold when the tablesaw is stored outside. Use a cable mount that has a screw and mechanically attach to the table saw. Otherwise, you risk running over the power cable and mangling the plug.

7) If you put a center punch in your pocket with the sharp end down, it'll eventually poke a hole in you pocket and fall out.

8) If you put a center punch in your pocket with the sharp end up, it'll poke you in the leg when you sit down.

9) I wish I'd paid a lot more attention in geometry class.

10) Make sure the tablesaw fence is 100% on the rail before locking it down - or it will probably not be parallel to the blade.

11) I really like being able to make a big table when in drill press mode on the ShopSmith.

12) I really like being able to make a big table when using the disc sander on the ShopSmith.

13) Drilling into the endgrain of a piece of cherry is more work than drilling into a piece of particle board. Much more work.

14) Using a doweling jig and marking the other side with dowel centers can be done acurrately without too much fuss. OTOH, it helps if your reference boards are the same length...

15) I really need a place to hang the tables and tubes for the ShopSmith when they aren't in use. 1 place vs. the 5 I have now.

I feel like I'm making progress with woodworking skills - but really have a ways to go before I do it right the first time. While I'd like for these first projects to come out well, reality is I'll be happy if they are usable and not too bandaided - as long as I'm not making the same mistakes over and over again.
Jim I am impressed clearly you are far wiser than I am. It takes me months to figure out all you mastered in one weekend. I have no desire to question your project in fact look forward to seeing pictures when its completed. I would insert one point I have learned regarding bookcases. I always make top, bottom and at least one middle shelf built into the cabinet. This adds an amazing degree of stability. Thanks for sharing your success and all those valuable pointers. Jim

Posted: Sun Nov 08, 2009 8:19 pm
by a1gutterman
Jim!

Thanks for sharing! I had a good laugh as I recognized some familiarity to your experiences!

Posted: Sun Nov 08, 2009 8:49 pm
by kalynzoo
I really needed this. :) Thanks, it brings back so many wonderful memories, many not so distant.
As I hop around with my foot in a cast, trying to do the simplest of projects, let me add:
If you use an extended reach tool to get something down you probably will not be able to put it back up. :D

Posted: Sun Nov 08, 2009 10:40 pm
by charlese
jmoore65 wrote:My weekend project was to build a small bookcase for my son.... (Some lessons learned - 1 through 15)

...I feel like I'm making progress with woodworking skills - but really have a ways to go before I do it right the first time....

Jim - You are doing great! --Quite a number of observations during a weekend.
First priority - Stay safe!!!! -- and don't fret about doing it right the first time. That's why we make trial cuts/dados/borings/routings on scrap!

Posted: Sun Nov 08, 2009 11:14 pm
by mickyd
jmoore65 wrote:My weekend project was to build a small bookcase for my son.

These are some of the lessons I learned while working on the project this weekend:

1) If you ........
I've always accepted learning as success, no matter how bad the outcome was. No matter what, you learned a lot this weekend. Look forward to seeing your project.

Posted: Mon Nov 09, 2009 1:36 am
by curiousgeorge
Gee, that's a lot to learn in such a short time. But, then, I would forget it all by next week end anyway. :o

Posted: Mon Nov 09, 2009 12:38 pm
by dlbristol
Good stuff!! Lots of fun and OH SO TRUE!! I like to write these things down as well. I keep notes on projects so that I don't have to "relearn" stuff the hard way. :o