Folding router table & Storage
Posted: Fri Jun 15, 2007 2:13 am
Here are a few Pix of storage (cabinet a smaller version of Shopsmith's "Workshop on a Wall") and the folding router table from "New Yankee Workshop" with the space saving expandable workbench from "Workbench Magazine" Thought these Pix would interest some. As you may notice, I haven't bothered with covering plywood edges or painting. So far these things are functional, not pretty. (yet)
The router table w/ storage beneath is the same structure as shown in NYW's "The Garage Workshop" The workbench uses floor (base) cabinets from Lowes or Home Depot (can't remember which). I wanted to get one base cabinet with four drawers, but it was not in stock when I needed it so went with 3 base cabinets with a single drawer each. Had to saw 2" off of the bottom of the base pieces in order to get the bench at 34". My desire.
The plan in the Workbench Mag. suggested using wall cabinets for the base, but I wanted my unit to be deeper. The wall cabinets would work better if space is a real issue. The base cabinets are deeper and give opportunity for a wider (deeper) bench. The pull out extension works wonderfully well and coupled with the router table will support a full sheet of plywood for breaking down.
The top of the folding table is used for gluing, storage, woodwork using a bench jack, some routing, and as a finishing table. It is sturdy enough to stand on, if I don't bump my head on one of the ceiling struts. I used the table to put a hydraulic lift cart on it and raised the library cabinet doors up to put on their piano hinges. The doors weigh about 25 lbs ea. and I figured if they were on before the cabinet was hung, I'd never be able to lift it. The top surface of the table is 1/4" masonite and is screwed to plywood. It is replaceable! The whole bench and table are covered with 5 coats of varathane. Dried glue comes off easily with a sharp chisel. Gouges are re-varathaned.
The bench itself is put together by sandwiching 3 pieces of MDF. Spaces are left in the center piece to accommodate the pull out stretchers. The outside (Bench frame) is made from three 3/4" X 3 /4" strips of poplar. Again spaces are left in the center layer to accommodate the stretchers. The bottom of the outside two stretchers are grooved 3/4" wide by 1/2" deep (a stopped groove). A plug through a hole in the bottom of the bench is a stop to keep the expansion from falling out.
The wall cabinet stores all of my saw blades, blade guard and a shelf with hanging hooks. (Spare belts too!) The outside can keep clamps, chisels, a drawer, a shelf or anything I want to hang.
The Clamp storage for most of my favorite clamps is on peg board hung on one of the double entry doors. When I get my Father's day gift tomorrow, I will be able to hang the SS tables on the other door.
The router table w/ storage beneath is the same structure as shown in NYW's "The Garage Workshop" The workbench uses floor (base) cabinets from Lowes or Home Depot (can't remember which). I wanted to get one base cabinet with four drawers, but it was not in stock when I needed it so went with 3 base cabinets with a single drawer each. Had to saw 2" off of the bottom of the base pieces in order to get the bench at 34". My desire.
The plan in the Workbench Mag. suggested using wall cabinets for the base, but I wanted my unit to be deeper. The wall cabinets would work better if space is a real issue. The base cabinets are deeper and give opportunity for a wider (deeper) bench. The pull out extension works wonderfully well and coupled with the router table will support a full sheet of plywood for breaking down.
The top of the folding table is used for gluing, storage, woodwork using a bench jack, some routing, and as a finishing table. It is sturdy enough to stand on, if I don't bump my head on one of the ceiling struts. I used the table to put a hydraulic lift cart on it and raised the library cabinet doors up to put on their piano hinges. The doors weigh about 25 lbs ea. and I figured if they were on before the cabinet was hung, I'd never be able to lift it. The top surface of the table is 1/4" masonite and is screwed to plywood. It is replaceable! The whole bench and table are covered with 5 coats of varathane. Dried glue comes off easily with a sharp chisel. Gouges are re-varathaned.
The bench itself is put together by sandwiching 3 pieces of MDF. Spaces are left in the center piece to accommodate the pull out stretchers. The outside (Bench frame) is made from three 3/4" X 3 /4" strips of poplar. Again spaces are left in the center layer to accommodate the stretchers. The bottom of the outside two stretchers are grooved 3/4" wide by 1/2" deep (a stopped groove). A plug through a hole in the bottom of the bench is a stop to keep the expansion from falling out.
The wall cabinet stores all of my saw blades, blade guard and a shelf with hanging hooks. (Spare belts too!) The outside can keep clamps, chisels, a drawer, a shelf or anything I want to hang.
The Clamp storage for most of my favorite clamps is on peg board hung on one of the double entry doors. When I get my Father's day gift tomorrow, I will be able to hang the SS tables on the other door.