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Posted: Fri Dec 31, 2010 1:29 pm
by robinson46176
I have probably said before that I just don't think of 4' as a long board. :) 24' is a long board. 12 feet is a long board. 4' is a cut-off. ;)
I don't really do much about special handling even at 8'. Above that I would sit another SS behind the one I was using and set the table and fence the same (no blade). Think of Dusty's excellent set up pictured, just a separate unit.
I do like to keep several little thin wood wedges handy. I cut until the end is past the blade then stick a wedge solidly in the kerf to keep it open then just keep cutting. If needed I will stick another wedge in as I cut.
If you don't have or want a second SS maybe get an extra table and fence and build a simple stand for it or clamp it in something like a B&D Workmate.
Another simple solution is to just look closely at your existing table and fence and building something similar out of wood...
You can also look about the shop for jigs to "borrow". Example use a separate stand (like the afore mentioned B&D Workmate) to support something like your jig saw or band saw with a clamped fence and use that tool's trunnions to set your needed angle.

Posted: Sat Jan 01, 2011 12:02 pm
by damagi
dusty wrote:This is better than the cat's meow. I like this a lot. In fact, it has taken over a top spot on "my to do list". It will be a great improvement over what I am using now (when I don't need the upper saw guard).

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Is the one pictured plastic or metal? I got some sheet metal from HD and it seemed simultaneously too thin and too annoying to cut using my available tools. I am guessing that some acrylic or something similar might be strong enough yet could be cut on the bandsaw or scroll saw.

Posted: Sat Jan 01, 2011 1:06 pm
by JPG
damagi wrote:Is the one pictured plastic or metal? I got some sheet metal from HD and it seemed simultaneously too thin and too annoying to cut using my available tools. I am guessing that some acrylic or something similar might be strong enough yet could be cut on the bandsaw or scroll saw.
1/8"(or slightly smaller[11 gauge]) mild steel plate would be my choice of material.

Posted: Sat Jan 01, 2011 1:28 pm
by dusty
damagi wrote:Is the one pictured plastic or metal? I got some sheet metal from HD and it seemed simultaneously too thin and too annoying to cut using my available tools. I am guessing that some acrylic or something similar might be strong enough yet could be cut on the bandsaw or scroll saw.
It is metal; cut from an old metal computer chassis. It is a bit thinner than I would like.