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Another New Jig (I Think)

Posted: Sun Mar 11, 2012 6:11 pm
by dusty
Is it obvious what I am trying to do here?


[ATTACH]16653[/ATTACH]

Posted: Sun Mar 11, 2012 6:47 pm
by a1gutterman
Is that for rounding off ZCI's?

Posted: Sun Mar 11, 2012 7:08 pm
by dusty
a1gutterman wrote:Is that for rounding off ZCI's?
Yes, that is what it is for.

I round the end first, cut it to length, install it in the ZCI Sled (on the Mark V Table Saw) to cut the kerf, install it in the same ZCI Sled (on the Mark V Drill Press) to drill and countersink the holes.

I believe that I'll be able to do a batch of about twelve ZCIs in less than an hour.

I have been scribing the round end with a compass and sanding them to the line on the belt sander. This doesn't take long but I screw up ever now and then.

Posted: Sun Mar 11, 2012 7:25 pm
by robinson46176
And here I thought that you were building a clay pigeon thrower... :)


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Posted: Tue Mar 13, 2012 1:05 am
by a1gutterman
I think it is a good idea, Dusty.

Posted: Tue Mar 13, 2012 1:24 am
by mgdesigns
What's a ZCI?

Posted: Tue Mar 13, 2012 1:51 am
by JPG
mgdesigns wrote:What's a ZCI?
Zero Clearance Insert. Saw blade insert that has no(or very little) clearance to the blade. Made by installing the insert to the table, and creating the blade slot by lowering the table/insert down onto the blade.

Posted: Wed Mar 14, 2012 9:04 pm
by eagleta2
12 an hour huh? That's pretty impressive Dusty. I'll take 15 minutes worth and test them out for you...:D

All joking aside...that's a great idea!

Thanks
Geo

Posted: Thu Mar 15, 2012 9:26 am
by mrhart
I'm not that greedy, I'll take 2, but only if the artist signs them. I'll even get the shipping if that's what it takes. :)

Posted: Thu Mar 15, 2012 11:30 am
by JPG
mrhart wrote:I'm not that greedy, I'll take 2, but only if the artist signs them. I'll even get the shipping if that's what it takes. :)
For crying out loud!

We are supposed to be Do It Yourselfers!

Quit drooling over Dusty's stuff!:D