Search found 48 matches

by pds0006
Sun Sep 21, 2014 1:23 am
Forum: Maintenance and Repair
Topic: Greenie Rebuild - 3rd/4th gen
Replies: 63
Views: 21827

Jointer

The jointer rebuild happened in a matter of days. The main reason for that is I didn't strip the paint off. There wasn't any rust that I could see in the casting and frankly I felt taking it down to bare metal just exposed more surface to potential rusting. So taping off the table and fence surfaces ...
by pds0006
Sun Sep 21, 2014 12:39 am
Forum: Maintenance and Repair
Topic: Greenie Rebuild - 3rd/4th gen
Replies: 63
Views: 21827

"Polishing"

Polishing up the speed control handle, speed control dial, and sawdust port cover represent something of a challenge. One of the big kicks I got out of the rebuilding process was when I was able to think of a solution that wasn't brute force; it made me feel all grown up.

In this case it was how to ...
by pds0006
Wed Sep 17, 2014 11:27 pm
Forum: Maintenance and Repair
Topic: Greenie Rebuild - 3rd/4th gen
Replies: 63
Views: 21827

Finally!

It wasn't quite an extra six months, but it was close. Main unit has been done for some time but the jointer was held up for a bit; I think it was worth the wait. Short summary of improvements:

- Faster
- Smoother
- Quieter
- More secure (no parts missing or falling off)

Notes on some of the ...
by pds0006
Wed Sep 17, 2014 11:26 pm
Forum: Maintenance and Repair
Topic: Greenie Rebuild - 3rd/4th gen
Replies: 63
Views: 21827

Finally!

It wasn't quite an extra six months, but it was close. Main unit has been done for some time but the jointer was held up for a bit; I think it was worth the wait. Short summary of improvements:

- Faster
- Smoother
- Quieter
- More secure (no parts missing or falling off)

Notes on some of the ...
by pds0006
Tue Apr 01, 2014 11:15 pm
Forum: Maintenance and Repair
Topic: Greenie Rebuild - 3rd/4th gen
Replies: 63
Views: 21827

04/01/14 - Sanding Aluminum

I took a spare feed stop knob and sanded it down through the grits. 120, 150, 180, 220, 320, 400, and 600.

[ATTACH]24563[/ATTACH]
150, 180 (forgot to get a picture of 120)

[ATTACH]24564[/ATTACH]
220, 320. Not unlike sanding furniture you could stop at 220 if you wanted to. Establishing a uniform ...
by pds0006
Tue Apr 01, 2014 11:03 pm
Forum: Maintenance and Repair
Topic: Greenie Rebuild - 3rd/4th gen
Replies: 63
Views: 21827

04/01/14 - Paint Finished

Finished the overall painting with cleanup of badges and dials to be a future project.

[ATTACH]24560[/ATTACH]
Jonathan putting on the green. Seeing this really gave me a sense of pride.

[ATTACH]24561[/ATTACH]
Most of the base and headstock assemblies.

[ATTACH]24562[/ATTACH]
The rest of the base ...
by pds0006
Sat Mar 29, 2014 12:05 am
Forum: Maintenance and Repair
Topic: Greenie Rebuild - 3rd/4th gen
Replies: 63
Views: 21827

03/28/14 - Painting and Badge Color

Not a lot of pictures the last two days. The weather didn't cooperate so I didn't get to dedicate the whole day to painting as I'd hoped. But I think I now have all of the parts to be painted (save the jointer) primed. I got the tailstock and tool rest posts derusted and sealed up to prevent future ...
by pds0006
Wed Mar 26, 2014 6:04 pm
Forum: Maintenance and Repair
Topic: Greenie Rebuild - 3rd/4th gen
Replies: 63
Views: 21827

03/26/14 - B (Access Hole)

Next up was the access hole, the moment I've both been fearing and looking forward to. I've got the bit , I've practice (on plywood) and now I just need to pull the trigger.

[ATTACH]24465[/ATTACH]
Clamped to my electrolysis box/painting table and THEN clamped that to my main working table. I wanted ...
by pds0006
Wed Mar 26, 2014 5:49 pm
Forum: Maintenance and Repair
Topic: Greenie Rebuild - 3rd/4th gen
Replies: 63
Views: 21827

03/26/14 - A (Tap Headstock)

JPG, thanks for the tips. I was planning to sand off the scales using some 400 grit and a glass backer once the paint was so yes, I'll be removing from the contact points. Just got a little carried away with the sunshine and the calm breeze.

Today was the opposite, raining and windy, so no painting ...
by pds0006
Tue Mar 25, 2014 7:02 pm
Forum: Maintenance and Repair
Topic: Greenie Rebuild - 3rd/4th gen
Replies: 63
Views: 21827

03/25/14 (Priming & Painting)

More items to be primed today and maybe even painted. First a public service announcement:

I ordered my green paint from Home Depot and it was sent via UPS. I couldn't find a check box but UPS required my signature to deliver the paint and I missed it yesterday. So be aware if you are ordering and ...