Drive Belt Issues
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Ok, I didn't see the post where I need to take out the speed control dial and the guts. I will do that now. By the way I didn't understand where I should oil the 10-15 drops at. But, I will take the speed control dial off again. By the way, I can tell you that all the teeth in the speed control dial and rounded off, but all teeth behind the dial ar ok. ok, I will take them out.
Speed Control Dial
3 images of the speed control dial.
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- B.jpg (108.37 KiB) Viewed 2189 times
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- C.jpg (151.81 KiB) Viewed 2192 times
- joshh
- Platinum Member
- Posts: 723
- Joined: Tue Jan 08, 2013 8:53 pm
- Location: Dallas / Fort Worth, Texas
Definitely Do Not Run Or Move Anything Until The Sheaves Are Floating Like They Are Supposed To. You Will Damage Other Things!
- 1986 Mark V 500 Mini
- 1985 Mark V 510 with reversible motor, bandsaw, jointer, and double-tilt.
I offer quality motor reversal, rebuilding, and rewiring. Contact me at HarbourTools@live.com
- 1985 Mark V 510 with reversible motor, bandsaw, jointer, and double-tilt.
I offer quality motor reversal, rebuilding, and rewiring. Contact me at HarbourTools@live.com
- joshh
- Platinum Member
- Posts: 723
- Joined: Tue Jan 08, 2013 8:53 pm
- Location: Dallas / Fort Worth, Texas
Maybe it will help if I show you some pictures of 'normal'
First picture is of the motor sheave. There is an oil hole under the spring. This picture shows how far you should be able to open the sheaves by hand. It will have pressure, but shouldn't bind. Do not let it snap back!

First picture is of the motor sheave. There is an oil hole under the spring. This picture shows how far you should be able to open the sheaves by hand. It will have pressure, but shouldn't bind. Do not let it snap back!

- 1986 Mark V 500 Mini
- 1985 Mark V 510 with reversible motor, bandsaw, jointer, and double-tilt.
I offer quality motor reversal, rebuilding, and rewiring. Contact me at HarbourTools@live.com
- 1985 Mark V 510 with reversible motor, bandsaw, jointer, and double-tilt.
I offer quality motor reversal, rebuilding, and rewiring. Contact me at HarbourTools@live.com
- joshh
- Platinum Member
- Posts: 723
- Joined: Tue Jan 08, 2013 8:53 pm
- Location: Dallas / Fort Worth, Texas
Second picture is the idler and control sheave. The control sheave should slide like butter. The only thing that keeps it from sliding off is the button bearing and clip. The oiling hole is near my thumb.


- 1986 Mark V 500 Mini
- 1985 Mark V 510 with reversible motor, bandsaw, jointer, and double-tilt.
I offer quality motor reversal, rebuilding, and rewiring. Contact me at HarbourTools@live.com
- 1985 Mark V 510 with reversible motor, bandsaw, jointer, and double-tilt.
I offer quality motor reversal, rebuilding, and rewiring. Contact me at HarbourTools@live.com
- joshh
- Platinum Member
- Posts: 723
- Joined: Tue Jan 08, 2013 8:53 pm
- Location: Dallas / Fort Worth, Texas
This is a picture of the porkchop, aka quadrant. The one on the left is an old damaged one. Notice the teeth are chewed up? This is what can happen if the speed control is turned with the motor off or if the sheaves are stuck. Also, the "ears" get bent and open up. Bill Mayo replaces the roll pin holding the 2 pieces together with a bolt. When the ears open, the worm gear sits off-center and damages the porkchop.


- 1986 Mark V 500 Mini
- 1985 Mark V 510 with reversible motor, bandsaw, jointer, and double-tilt.
I offer quality motor reversal, rebuilding, and rewiring. Contact me at HarbourTools@live.com
- 1985 Mark V 510 with reversible motor, bandsaw, jointer, and double-tilt.
I offer quality motor reversal, rebuilding, and rewiring. Contact me at HarbourTools@live.com
- joshh
- Platinum Member
- Posts: 723
- Joined: Tue Jan 08, 2013 8:53 pm
- Location: Dallas / Fort Worth, Texas
This is my old bearing that is part of the control sheave. It should not come out and replacing it has mixed results. I did buy one with the clip from feebay and had good luck. The bearing was grinding and noisy. The bearing was staked in place to help hold it.


- 1986 Mark V 500 Mini
- 1985 Mark V 510 with reversible motor, bandsaw, jointer, and double-tilt.
I offer quality motor reversal, rebuilding, and rewiring. Contact me at HarbourTools@live.com
- 1985 Mark V 510 with reversible motor, bandsaw, jointer, and double-tilt.
I offer quality motor reversal, rebuilding, and rewiring. Contact me at HarbourTools@live.com
- joshh
- Platinum Member
- Posts: 723
- Joined: Tue Jan 08, 2013 8:53 pm
- Location: Dallas / Fort Worth, Texas
Finally, watch these 2 videos. They show what should happen as the speed control dial is moved.
http://youtu.be/2jH2umzB02g
http://youtu.be/2wE-7MogPKQ
http://youtu.be/2jH2umzB02g
http://youtu.be/2wE-7MogPKQ
- 1986 Mark V 500 Mini
- 1985 Mark V 510 with reversible motor, bandsaw, jointer, and double-tilt.
I offer quality motor reversal, rebuilding, and rewiring. Contact me at HarbourTools@live.com
- 1985 Mark V 510 with reversible motor, bandsaw, jointer, and double-tilt.
I offer quality motor reversal, rebuilding, and rewiring. Contact me at HarbourTools@live.com
Thanks for those images. I did oil both oiling holes, but I didn't know if there was a better way ( wasn't sure if it would get to all places in need of oil. I definitely need to fix this though. It just doesn't run consistently and I will not start it again until this is complete. Is there anything that I should be wary of when taking the control gears off? As I beleive I already said the screw that attaches the black curved tab was stripped so I put a washer and a nut behind it so hopefully that will help keep it in place. So, I just take off the three screws and be careful not to lose the spring behind the control?
Quadrant
I took the speed control assembly out and the sheeve just fell as I assume is normal. Here is a picture of the quadrant. The gear is less damaged than the picture I saw, but there is some damage. Also what can I clean the parts with. I have been using gasoline.
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- photo 1.JPG (121.57 KiB) Viewed 2191 times
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- photo 2.JPG (108.17 KiB) Viewed 2189 times