rbursek wrote:BTW, Slaterville Springs NY, Finger Lake country, BEAUTIFUL COUNTRY!!!!!!!!!!
Thanks. Years ago I spent a few hours up in Germantown. That area seemed peaceful. Every place has its special charm but yes, we like it here for many reasons. The scenery and abundant hardwood are just a couple.
I appreciate everyone's input on shop safety. There are so many aspects to consider. For example on the table saw proper use of the blade guards, the riving knife, featherboards, push sticks, eye and ear protection can make you pretty safe, but understanding the importance of your stance and follow through is also important. I'll get into that more in a minute.
To me, it's important to learn WHY the safety equipment is important and HOW it protects you. Before you even go that far, it's important to consider things such as proper blade alignment and understand what improper blade alignment can do. It's all daunting to beginners, which is why most of us had a mentor of some kind, perhaps a close relative or school instructor, to watch out for danger, or so we thought.
After awhile, safety becomes intuitive, doesn't it? It can be hard to teach, but it boils down to questions like "Am I ready? Is this a safe way to accomplish the task? Is this the right tool for the job?"
Sometimes the intuition develops from what JPG calls "sudden enlightenment." In 1997, I had a near miss. I was working on a jewelry box project and needed to rip a thick piece of purpleheart into a thinner section for the sides. Unfortunately, I didn't yet own any kind of planer, jointer, or bandsaw or even know any neighbors that did. My dull hand saw didn't stand a chance of making a straight cut through such durable wood.
However, I did posses a cheap Skil table saw. I removed the blade guard and planned to make several passes raising the blade each time to sneak up towards the middle of the board then flip it over and repeat. Then I would simply slice out the center section with my hand saw. I commenced with the plan... bad idea!
As I was pushing the board through the blade in a fairly deep cut, the motor suddenly bogged down to a loud hum and the board started to lift up off the table. In an instant I was simultaneously loosing my grip and moving to kill the power. But before I could touch the power switch the board had shot across the basement and smashed into the concrete wall behind me. It struck so hard that a small chunk of the wall fell out and bounced onto the floor. I stood dumbfounded as the table saw motor wound down. I felt stupid and lucky at the same time. Kickback is scary!
What happened? I had encountered a new concept... case hardening! Whoa... what the... never saw that before. Solution? Use the right tool for the job. Workaround? I kept the stock thick and made a very heavy and fat-sided box. Why wasn't I hurt? I had stood off to the side of the board as I cut it... that and a bit of good fortune saved me from probable harm.
Anyhow, that's my safety story for today.