Surprising PowerPro happening
Moderator: admin
Surprising PowerPro happening
Wow! I was pleasantly surprised on my PowerPro's performance yesterday, when re-sawing 5" poplar.
Previously, I had bee frustrated by the growling/banging of the headstock every time I re-sawed. So I went to setting up a speed reducer and running the PowerPro at around 6,300 RPM when using the bandsaw. --This fixed that problem.
Yesterday, there was a completely different scenario. Because of a crowded shop, I chose to use the bandsaw on the quill side of the machine. I took off the rubber spacing ring and extended the quill only about an inch or so to the coupler. Of course ran the headstock in reverse. At 950 RPM the re-sawing went like cutting butter. No noises other than the DC 3300 - no shaking - no banging - no growling.
Really weird,but very nice. Wonder why the difference between the left and right side of the headstock.??? Any ideas?
P.S. just thought this post needs a picture. One comming in a couple hours.
Previously, I had bee frustrated by the growling/banging of the headstock every time I re-sawed. So I went to setting up a speed reducer and running the PowerPro at around 6,300 RPM when using the bandsaw. --This fixed that problem.
Yesterday, there was a completely different scenario. Because of a crowded shop, I chose to use the bandsaw on the quill side of the machine. I took off the rubber spacing ring and extended the quill only about an inch or so to the coupler. Of course ran the headstock in reverse. At 950 RPM the re-sawing went like cutting butter. No noises other than the DC 3300 - no shaking - no banging - no growling.
Really weird,but very nice. Wonder why the difference between the left and right side of the headstock.??? Any ideas?
P.S. just thought this post needs a picture. One comming in a couple hours.
Last edited by charlese on Sun Sep 20, 2015 1:16 pm, edited 2 times in total.
Octogenarian's have an earned right to be a curmudgeon.
Chuck in Lancaster, CA
Chuck in Lancaster, CA
- dusty
- Platinum Member
- Posts: 21530
- Joined: Wed Nov 22, 2006 6:52 am
- Location: Tucson (Wildcat Country), Arizona
Re: Surprising PowerPro happening
Same shaft/opposite end - right???
514083 Drive and Ring Assembly - possibly. In this configuration, the Drive and Ring Assembly is doing no work; it is just along for the ride.
514083 Drive and Ring Assembly - possibly. In this configuration, the Drive and Ring Assembly is doing no work; it is just along for the ride.
"Making Sawdust Safely"
Dusty
Sent from my Dell XPS using Firefox.
Dusty
Sent from my Dell XPS using Firefox.
- BuckeyeDennis
- Platinum Member
- Posts: 3812
- Joined: Tue Jul 24, 2012 10:03 pm
- Location: Central Ohio
Re: Surprising PowerPro happening
My guess would be that some algorithm in the firmware is, probably inadvertently, not symmetrical on each side of zero torque or velocity. Maybe an encoder feedback anti-aliasing filter. Maybe a PID-loop wind-up limiter. Maybe a winding-commutation algorithm. If the developers tested the system primarily in one direction, it would be easy for a subtle control-system bug to go undetected.
Your discovery could be just the information they need to help find the problem.
Your discovery could be just the information they need to help find the problem.
Re: Surprising PowerPro happening
I thought you had that fixed years ago? Or was the speed reducer the fix for you?
SS 500(09/1980), DC3300, jointer, bandsaw, belt sander, Strip Sander, drum sanders,molder, dado, biscuit joiner, universal lathe tool rest, Oneway talon chuck, router bits & chucks and a De Walt 735 planer,a #5,#6, block planes. ALL in a 100 square foot shop.
.
.
Bob
.
.
Bob
- JPG
- Platinum Member
- Posts: 35598
- Joined: Wed Dec 10, 2008 7:42 pm
- Location: Lexington, Ky (TAMECAT territory)
Re: Surprising PowerPro happening
That's bas ackwards????dusty wrote:Same shaft/opposite end - right???
514083 Drive and Ring Assembly - possibly. In this configuration, the Drive and Ring Assembly is doing no work; it is just along for the ride.
Driving the Band saw from the quill 'increases' slop/backlash since that assembly is between the motor and the bandsaw. Also nylon(?) sponginess?
A conundrum fer sure!!!
╔═══╗
╟JPG ╢
╚═══╝
Goldie(Bought New SN 377425)/4" jointer/6" beltsander/12" planer/stripsander/bandsaw/powerstation /Scroll saw/Jig saw /Craftsman 10" ras/Craftsman 6" thicknessplaner/ Dayton10"tablesaw(restoredfromneighborstrashpile)/ Mark VII restoration in 'progress'/ 10E[/size](SN E3779) restoration in progress, a 510 on the back burner and a growing pile of items to be eventually returned to useful life. - aka Red Grange
╟JPG ╢
╚═══╝
Goldie(Bought New SN 377425)/4" jointer/6" beltsander/12" planer/stripsander/bandsaw/powerstation /Scroll saw/Jig saw /Craftsman 10" ras/Craftsman 6" thicknessplaner/ Dayton10"tablesaw(restoredfromneighborstrashpile)/ Mark VII restoration in 'progress'/ 10E[/size](SN E3779) restoration in progress, a 510 on the back burner and a growing pile of items to be eventually returned to useful life. - aka Red Grange
Re: Surprising PowerPro happening
You smart guys make me laugh. It was just the thingamajig out of sync with the doohickey.BuckeyeDennis wrote:My guess would be that some algorithm in the firmware is, probably inadvertently, not symmetrical on each side of zero torque or velocity. Maybe an encoder feedback anti-aliasing filter. Maybe a PID-loop wind-up limiter. Maybe a winding-commutation algorithm. If the developers tested the system primarily in one direction, it would be easy for a subtle control-system bug to go undetected.
Your discovery could be just the information they need to help find the problem.
- JPG
- Platinum Member
- Posts: 35598
- Joined: Wed Dec 10, 2008 7:42 pm
- Location: Lexington, Ky (TAMECAT territory)
Re: Surprising PowerPro happening
Which direction?Bruce wrote:You smart guys make me laugh. It was just the thingamajig out of sync with the doohickey.BuckeyeDennis wrote:My guess would be that some algorithm in the firmware is, probably inadvertently, not symmetrical on each side of zero torque or velocity. Maybe an encoder feedback anti-aliasing filter. Maybe a PID-loop wind-up limiter. Maybe a winding-commutation algorithm. If the developers tested the system primarily in one direction, it would be easy for a subtle control-system bug to go undetected.
Your discovery could be just the information they need to help find the problem.![]()
╔═══╗
╟JPG ╢
╚═══╝
Goldie(Bought New SN 377425)/4" jointer/6" beltsander/12" planer/stripsander/bandsaw/powerstation /Scroll saw/Jig saw /Craftsman 10" ras/Craftsman 6" thicknessplaner/ Dayton10"tablesaw(restoredfromneighborstrashpile)/ Mark VII restoration in 'progress'/ 10E[/size](SN E3779) restoration in progress, a 510 on the back burner and a growing pile of items to be eventually returned to useful life. - aka Red Grange
╟JPG ╢
╚═══╝
Goldie(Bought New SN 377425)/4" jointer/6" beltsander/12" planer/stripsander/bandsaw/powerstation /Scroll saw/Jig saw /Craftsman 10" ras/Craftsman 6" thicknessplaner/ Dayton10"tablesaw(restoredfromneighborstrashpile)/ Mark VII restoration in 'progress'/ 10E[/size](SN E3779) restoration in progress, a 510 on the back burner and a growing pile of items to be eventually returned to useful life. - aka Red Grange
- dusty
- Platinum Member
- Posts: 21530
- Joined: Wed Nov 22, 2006 6:52 am
- Location: Tucson (Wildcat Country), Arizona
Re: Surprising PowerPro happening
Yup, part of the thought process sure was. But do I get partial credit for realizing that there is a Drive Ring Assembly in the Headstock.JPG wrote:That's bas ackwards????dusty wrote:Same shaft/opposite end - right???
514083 Drive and Ring Assembly - possibly. In this configuration, the Drive and Ring Assembly is doing no work; it is just along for the ride.
Driving the Band saw from the quill 'increases' slop/backlash since that assembly is between the motor and the bandsaw. Also nylon(?) sponginess?
A conundrum fer sure!!!
"Making Sawdust Safely"
Dusty
Sent from my Dell XPS using Firefox.
Dusty
Sent from my Dell XPS using Firefox.
Re: Surprising PowerPro happening
Thanks for the responses and Ideas.
Could be that the Drive Ring Assembly was the thing that was needed in the equation. Who knows?
Could it be that the added sloppiness was just the thing to dampen what was tight un-dampened revolutions from the normal side???? Yeah! this doesn't fit in with normal reasoning
as anything loose used to cause the banging/growling
Guess I'll send a note to Shopsmith.
Buckeye is probably correct in his diagnosis, but I don't understand.
Yeah, Bob! The speed reducer fixes the banging/growling also.
Could be that the Drive Ring Assembly was the thing that was needed in the equation. Who knows?
Could it be that the added sloppiness was just the thing to dampen what was tight un-dampened revolutions from the normal side???? Yeah! this doesn't fit in with normal reasoning
Guess I'll send a note to Shopsmith.
Buckeye is probably correct in his diagnosis, but I don't understand.
Yeah, Bob! The speed reducer fixes the banging/growling also.
Octogenarian's have an earned right to be a curmudgeon.
Chuck in Lancaster, CA
Chuck in Lancaster, CA