BuckeyeDennis wrote:By freak coincidence, this very evening I invested in an ER milling upgrade. Not that I plan on manufacturing any assault weapons, mind you. I already have ample firepower on hand, including a couple of classic high-powered deer rifles, left-overs from my youth in Tennessee. I really oughta sell them, except that a) my teenage son has an interest in them, and b) inertia trumps available time & energy.
But back to milling with an ER. A day or two ago I spotted a listing for a compound-slide milling table on a local online auction site, and today I went to the preview to check it out in person. The online auctioneer had identified it generically, but guessed wrong at the exact model. There was nothing on the unit or packaging to identify the model or part number, but the box had a shipping label, from Woodstock International to Amazon. Woodstock International sounded familiar. Google quickly reminded me that they distribute Shop Fox stuff. After a spending a bit of time with Google images, I made a positive ID. It was the table from a
Shop Fox M1096 Micro Mill. Apparently the box with the table had gotten separated from the box containing the rest of the machine, and so some Amazon warehouse dumped it to an inventory liquidator.
Judging from the Amazon reviews, the headstock on that Micro Mill doesn't sound wonderful. But the table seemed tight & smooth. It's brand new, and it has dials graduated to 0.001". Just the ticket to complement the fine headstock of a 10ER. And it set me back a whopping $27.
M1036 table.jpg
So ERL, what did you use for milling cutters? I suspect that my Whiteside 1/4" solid-carbide spiral bits would make dandy end mills, and I already have the SS 1/4" router chuck. For that matter, I have a hunch that any of my carbide router bits would suffice for cutting aluminum and brass. Please advise!
Nice find!!! Wish I did!!! SS drill press vice, Bro sucked up chips on the shop vac, Aluminum can gum up stuff/cutters, a titch of WD40 on the cutter head at times. My 3/8s and 1/2" carbide router bits with 1/2" shafts, non Spiral, flat heads, 2 flutes, not my choice, not the right tool for the job, but Bro is leaving in the morning, they were in a set from the BBS, and they got eaten up for most of the work, My Bro is good and grateful1, ordered up 2 Frueds the same size from Amazon to replace them. I heard White Side are great for the price, when I need to replace my favorites, White Side from I heard will be my go to, in stead of Frued, I heard Rocklers and or WoodCrafts store brand good too, and guaranteed. Just dont need to replace any other then what my Bro did.
I mean my Bro is a good guy if you need health care advice, a Respirator Therapist, then a PA, dusty Physicians Assistant in many areas, Kidney care to Mental Health, Psychology!! He did not know to back off when I was showing him to drill out the Aluminum, nice chip/styrols,curls coming off the drill bit flutes, till they got clogged, and I backed off and I use my right thumb nail to clear them and continue on, he learned!!
I am a wood worker, but spent my college years working in the Tool And Die department for 4 years at Harley Davidson on the night shift, 11-7am then go to class, as an gofer/assistant, with real machinist/Tool and Die Makers, learned a lot of tricks. Just at 64 I wish I could remember them all!!!!