after a month of receiving my new PowerPro head, I removed and installed the new head on my Mark5. Since then I had back surgery so I decided to use the new unit. I ran like expected and more. I ran into a problem the head sliding back and forth on the rails. I tried oils and beeswax mixes I had. Still no fix. I lifted the head and noticed that one of the end caps was not all the way in. The end head was not seated completely. I had for gotten that the opposite end the screws had come lose. The raised end cap was off, and using a square, I aligned the end of the tubes. I replaced every thing and check the head for ease movement. The head moved back and forth with ease. I tighten all of the screws and adjusted the locking lever. So when replacing the head make sure that the rails are squared on the left side of the head to make sure all is aligned.
Learned the hard way
aligning rails for Power Pro
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- aspendog14
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- Location: Texas
aligning rails for Power Pro
EGonzales


- JPG
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Re: aligning rails for Power Pro
????
I must misunderstand. It does not make sense.
Is it possible the tubes were 'twisted'(not parallel).
I must misunderstand. It does not make sense.
Is it possible the tubes were 'twisted'(not parallel).
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Goldie(Bought New SN 377425)/4" jointer/6" beltsander/12" planer/stripsander/bandsaw/powerstation /Scroll saw/Jig saw /Craftsman 10" ras/Craftsman 6" thicknessplaner/ Dayton10"tablesaw(restoredfromneighborstrashpile)/ Mark VII restoration in 'progress'/ 10E[/size](SN E3779) restoration in progress, a 510 on the back burner and a growing pile of items to be eventually returned to useful life. - aka Red Grange
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Goldie(Bought New SN 377425)/4" jointer/6" beltsander/12" planer/stripsander/bandsaw/powerstation /Scroll saw/Jig saw /Craftsman 10" ras/Craftsman 6" thicknessplaner/ Dayton10"tablesaw(restoredfromneighborstrashpile)/ Mark VII restoration in 'progress'/ 10E[/size](SN E3779) restoration in progress, a 510 on the back burner and a growing pile of items to be eventually returned to useful life. - aka Red Grange
- aspendog14
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- Joined: Tue Aug 21, 2018 2:09 pm
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Re: aligning rails for Power Pro
I have a tendency to explain in between technical where reader is a technical. Sorry for the confusion, I have attached a photo to help explain my contribution. Thank you
EGonzales


- JPG
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Re: aligning rails for Power Pro
Where?aspendog14 wrote:I have a tendency to explain in between technical where reader is a technical. Sorry for the confusion, I have attached a photo to help explain my contribution. Thank you

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Goldie(Bought New SN 377425)/4" jointer/6" beltsander/12" planer/stripsander/bandsaw/powerstation /Scroll saw/Jig saw /Craftsman 10" ras/Craftsman 6" thicknessplaner/ Dayton10"tablesaw(restoredfromneighborstrashpile)/ Mark VII restoration in 'progress'/ 10E[/size](SN E3779) restoration in progress, a 510 on the back burner and a growing pile of items to be eventually returned to useful life. - aka Red Grange
╟JPG ╢
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Goldie(Bought New SN 377425)/4" jointer/6" beltsander/12" planer/stripsander/bandsaw/powerstation /Scroll saw/Jig saw /Craftsman 10" ras/Craftsman 6" thicknessplaner/ Dayton10"tablesaw(restoredfromneighborstrashpile)/ Mark VII restoration in 'progress'/ 10E[/size](SN E3779) restoration in progress, a 510 on the back burner and a growing pile of items to be eventually returned to useful life. - aka Red Grange
- aspendog14
- Silver Member
- Posts: 16
- Joined: Tue Aug 21, 2018 2:09 pm
- Location: Texas
- JPG
- Platinum Member
- Posts: 35457
- Joined: Wed Dec 10, 2008 7:42 pm
- Location: Lexington, Ky (TAMECAT territory)
Re: aligning rails for Power Pro
Tie Bar?
Where is the photo attached??
Where is the photo attached??
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Goldie(Bought New SN 377425)/4" jointer/6" beltsander/12" planer/stripsander/bandsaw/powerstation /Scroll saw/Jig saw /Craftsman 10" ras/Craftsman 6" thicknessplaner/ Dayton10"tablesaw(restoredfromneighborstrashpile)/ Mark VII restoration in 'progress'/ 10E[/size](SN E3779) restoration in progress, a 510 on the back burner and a growing pile of items to be eventually returned to useful life. - aka Red Grange
╟JPG ╢
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Goldie(Bought New SN 377425)/4" jointer/6" beltsander/12" planer/stripsander/bandsaw/powerstation /Scroll saw/Jig saw /Craftsman 10" ras/Craftsman 6" thicknessplaner/ Dayton10"tablesaw(restoredfromneighborstrashpile)/ Mark VII restoration in 'progress'/ 10E[/size](SN E3779) restoration in progress, a 510 on the back burner and a growing pile of items to be eventually returned to useful life. - aka Red Grange
Re: aligning rails for Power Pro
DON'T use oils and beeswax on the tubes. Use Johnston paste wax original.
Last edited by beeg on Fri Aug 24, 2018 12:49 pm, edited 2 times in total.
SS 500(09/1980), DC3300, jointer, bandsaw, belt sander, Strip Sander, drum sanders,molder, dado, biscuit joiner, universal lathe tool rest, Oneway talon chuck, router bits & chucks and a De Walt 735 planer,a #5,#6, block planes. ALL in a 100 square foot shop.
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Bob
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Bob
- dusty
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Re: aligning rails for Power Pro
For clarification:
The Way Tubes are the "rails" that the headstock slides on. These tubes must be identical in length and they are inserted into machined holes in either the "Base Arm" (left side) or the "Tie Bar" (right side). The tubes must be fully before the set screws are secured. Once that is done, it has been my experience that the tubes, Base Arm and Tie Bar are all properly oriented with respect to one another.
If the tubes are not fully inserted, you might have problems lowering the headstock down into the horizontal position due to overall length being excessive.
It has also been my experience that this might not result in the headstock (or carriage) sliding smoothly from one end to the other. When this happens, I loosen the four set screws and rotate the tubes about a 1/4 revolution and then secure the set screws. This normally results in the headstock sliding smoothly. If it does not, repeat the procedure and check.
As for grease and oil on the tubes - NEVER. I use nothing other than a quality paste wax. I prefer Johnsons Original Floor Wax.
The Way Tubes are the "rails" that the headstock slides on. These tubes must be identical in length and they are inserted into machined holes in either the "Base Arm" (left side) or the "Tie Bar" (right side). The tubes must be fully before the set screws are secured. Once that is done, it has been my experience that the tubes, Base Arm and Tie Bar are all properly oriented with respect to one another.
If the tubes are not fully inserted, you might have problems lowering the headstock down into the horizontal position due to overall length being excessive.
It has also been my experience that this might not result in the headstock (or carriage) sliding smoothly from one end to the other. When this happens, I loosen the four set screws and rotate the tubes about a 1/4 revolution and then secure the set screws. This normally results in the headstock sliding smoothly. If it does not, repeat the procedure and check.
As for grease and oil on the tubes - NEVER. I use nothing other than a quality paste wax. I prefer Johnsons Original Floor Wax.
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Dusty
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Dusty
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