3-Inch Caster Falling Apart

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Matanuska
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Posts: 253
Joined: Sun Jan 02, 2022 8:07 pm
Location: Dallas, Texas

Re: 3-Inch Caster Falling Apart

Post by Matanuska »

Happened to me in Dallas too, several years ago. Ordered replacements from SS and haven’t had any problems since. Must have been a bad batch.
- Matanuska

1984 Mark V upgraded to 520 PowerPro. Shopsmith cast iron table bandsaw, jointer, belt sander, and 60's vintage 610 jigsaw SPT's. Makita 2040 15" planer, JessEm Mast-R-Lift II router table.
roy_okc
Platinum Member
Posts: 818
Joined: Tue Jan 16, 2007 7:15 pm
Location: Moore, OK

Re: 3-Inch Caster Falling Apart

Post by roy_okc »

I recently had one of the casters on a rolling cart suddenly come apart. The cart didn't get moved all that often and the weight was far under the casters' rating, but it has sat in hot sheds and garage for its life. As I recall, I bought them, from Woodcraft, and put them on around a dozen years ago. I guess polyurethane casters have a finite lifespan.
Roy

Mark V/510, Mark V/500 with parts for 510 upgrade, bandsaw, jointer, belt sander, DC3300 w/1 micron bag
Sawstop 3HP 36" PCS w/router table insert
Home designed and built CNC router, another CNC router :D desktop size, Avid 5x10 Pro CNC w/ATC, CNCed G0704 milling machine
Laser engraver
Way too much other stuff and not enough space :rolleyes:
roy_okc
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Posts: 818
Joined: Tue Jan 16, 2007 7:15 pm
Location: Moore, OK

Re: 3-Inch Caster Falling Apart

Post by roy_okc »

Update on above post... A couple days ago I replaced the casters on the cart, using some 5" that I had bought but ended up not needing for another purpose. Not one, two, or even three casters had gone bad, but all four. Three had the urethane over an internal different material "rim" completely come apart and most of the pieces fall off. The fourth had numerous cracks and a few missing pieces but hadn't yet fully come off. I'm not sure what led to their demise, especially at the same time, best guess is heat or cold. These were not cheap casters, at least not at the cash register; I think at that time they were $25 each, I might have got them on sale for $20 each. The replacements were bought off Amazon for $30 for the set of four. Remind me in another dozen years and I'll let you know if they held up that long, LOL.
Roy

Mark V/510, Mark V/500 with parts for 510 upgrade, bandsaw, jointer, belt sander, DC3300 w/1 micron bag
Sawstop 3HP 36" PCS w/router table insert
Home designed and built CNC router, another CNC router :D desktop size, Avid 5x10 Pro CNC w/ATC, CNCed G0704 milling machine
Laser engraver
Way too much other stuff and not enough space :rolleyes:
Thompson
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Posts: 1
Joined: Fri Jul 24, 2026 2:18 am

Re: 3-Inch Caster Falling Apart

Post by Thompson »

Will the top of the Wheel rub on the Caster Assembly?
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chapmanruss
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Joined: Tue Aug 26, 2014 8:16 pm
Location: near Portland, Oregon

Re: 3-Inch Caster Falling Apart

Post by chapmanruss »

Thompson,

Welcome to the Shopsmith Forum.

You asked,
Will the top of the Wheel rub on the Caster Assembly?
which I am guessing you are wondering about my previous comment. Not all Retractable Caster sets made for the Mark 5/V models in the past are the same. When changing from the original 2" Wheels to the 3" Wheels there is an issue with the earlier Retractable Castor sets. Below is an example of the earlier sets where the Foot Pedal is closer to the End Bracket. The 3" Wheels hit the Foot Pedal when swiveled around to change rolling directions.

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Retractable Casters - Mark 5 Greenie.jpg
Retractable Casters - Mark 5 Greenie.jpg (196.2 KiB) Viewed 652 times
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Later the Foot Pedal was moved farther away from the End Bracket and no longer interferes with the 3" Wheels.

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Retractable Casters - Mark V Gray.jpg
Retractable Casters - Mark V Gray.jpg (509.26 KiB) Viewed 652 times
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When changing from the original 2" Wheels to the 3" Wheels on the earlier Retractable Castor Sets some have trimmed the Foot Pedal so it no longer interferes with the 3" Wheels.

Those 3" Wheels are different in their construction than the 2" Wheels. Note the wheel position in relationship to the post between the two sizes. The 3" Wheels have more of an offset. The 3" Wheels use a compression ring (In the red circles) to hold them in place the same as the 2" Wheels.

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premium_caster_set.jpg
premium_caster_set.jpg (77.09 KiB) Viewed 652 times
.

I hope this answers your question. If not correct me as to what you are referring to. Always happy to help.
Russ

Mark V completely upgraded to Mark 7
Mark V 520
All SPT's, 2 Power Stations & Crafter's Station
Model 10ER S/N R64000 first one I restored on bench w/ metal ends & retractable casters.
Has Speed Changer, 4E Jointer, Jig Saw with lamp, a complete set of original accessories & much more.
Model 10E's S/N's 1076 & 1077 oldest ones I have restored. Mark 2 S/N 85959 restored.
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