Hi guys,
I am always glad to share my experiences with you guys, and grateful that you all share both your energy and experience. My wife took some more pictures of her birdhouses here:
detailed birdhouse pictures
We are boxing the Texas birdhouse up and she is sending it to her mom as a birthday present!
Hi Chuck,
Thanks for the detailed response! You are right that the board had a great deal of "reaction" (did not know the word for it - thanks!). The picture I took was after running the blade into the piece a few times. Each time, it removed more from the narrow side and eventually bound up, and the board kept closing up more and more. There's a good three kerfs worth of missing wood and it still wanted to close up at the end. I'll keep an eye on the grain next time, there's no reason to stack the deck against myself if I can help it.
I see what you are saying about making the 30 degree cross-cuts. The left end of the miter extension is hanging out there, and could have benefitted from some support. I tend to favor the left side of the blade because I am a righty, and I am still a bit novice and don't like to reach across the plane of the blade unless necessary.
Regarding the tilted table cuts, this was something I wasn't sure about. I chose the configuration I did because if I cut with the trimmed piece on the uphill side, I figured it would fall into the blade and turn into a projectile. I decided it was better to let the trimmed piece "fall away" although I can see that having the big board become a projectile if I let go of the miter grip would be even less pleasant. I tried accessing the PTWFE on the Shopsmith site but I seem to be having some browser problems. I will try again after this posting in a different browser.
Jim is very impressed with the Shopsmith! He and his wife have other priorities right now (of the 18 year commitment variety) but his working space is limited as is mine, and I think perhaps there could be a Shopsmith in his future. He was really impressed by the total configurability of the Shopsmith, especially since we were always able to tilt something or put a stop somewhere, etc., to make steady progress through the project. He also helped me perform an alignment before we got started, and he was impressed with the precision and repeatability of the machine.
Observation - I tend to move my stock laterally on the table while the upper guard is resting on it, causing the guard to get pulled into the spinning blade. Every time I do it, it makes a loud noise and scares the heck out of me.
- Chris