Dual Saw
Posted: Fri Mar 15, 2013 4:24 pm
Thanks to some hinting on my part I received one of these for Xmas. The "Everyday" model CS450.
http://www.dualsaw.com/
I've used it a few times now for small odd task and look at it as a problem solver rather than a production tool. This week I had another "problem" to solve and it came through with flying colors.
I was refurbishing a small work bench for my retirement boot & shoe shop and was wanting to put a round lazy-susan top on it. I decided to bore a large hole in the center and glue a big dowel in the center for the new top to turn on. I also want to make some added use of the dowel so it is fairly tall.
I thought that the top had 3 pretty good sized dowels front to back in the top but I now know that those were counter-bore plugs to cover the three 3/8" bolts running through the heavy top.
Sadly I found the center one with a new Forstner bit...
While boring the new hole. Luckily I didn't hurt the bit but I needed to get that section of bolt out of there. I decided that I didn't need the center one anyway with the other two holding.
Dual Saw to the rescue... I just sawed down through the wood top just outside of the new hole edges. When it hit the bolt it didn't even slow down. After a cut on each side I poped the piece of bolt out with a screwdriver and bored the hole on down into the top. I sanded the big dowel down a bit so it fit the hole better but was still a drive-in fit. I coated it with Tite-bond II and drove it in the hole. Then I mixed some Durham's Rock-Hard Water Putty a little thin and filled the saw slots. I believe that you could pick up a car with it now.
Here are pictures of before and after I cleaned up the little bench and painted it.
[ATTACH]20590[/ATTACH]
[ATTACH]20591[/ATTACH]
Here is an early shot of the round top before I painted it. You can see the big dowel sticking up in the center. In this shot I just sat some of the stuff on it for a picture. I am going to cut 9" off of what will normally be the part turned to the front so that I have better access to the drawers. Otherwise the round top will be rotated to what ever work-station I need to use. Rather than put the top on small wheels or bearings I am just using some of those extra slick furniture sliders turned upside-down. They work great. A little over a buck each at Wally World.
[ATTACH]20592[/ATTACH]
.
http://www.dualsaw.com/
I've used it a few times now for small odd task and look at it as a problem solver rather than a production tool. This week I had another "problem" to solve and it came through with flying colors.
I was refurbishing a small work bench for my retirement boot & shoe shop and was wanting to put a round lazy-susan top on it. I decided to bore a large hole in the center and glue a big dowel in the center for the new top to turn on. I also want to make some added use of the dowel so it is fairly tall.
I thought that the top had 3 pretty good sized dowels front to back in the top but I now know that those were counter-bore plugs to cover the three 3/8" bolts running through the heavy top.
Sadly I found the center one with a new Forstner bit...
Dual Saw to the rescue... I just sawed down through the wood top just outside of the new hole edges. When it hit the bolt it didn't even slow down. After a cut on each side I poped the piece of bolt out with a screwdriver and bored the hole on down into the top. I sanded the big dowel down a bit so it fit the hole better but was still a drive-in fit. I coated it with Tite-bond II and drove it in the hole. Then I mixed some Durham's Rock-Hard Water Putty a little thin and filled the saw slots. I believe that you could pick up a car with it now.
Here are pictures of before and after I cleaned up the little bench and painted it.
[ATTACH]20590[/ATTACH]
[ATTACH]20591[/ATTACH]
Here is an early shot of the round top before I painted it. You can see the big dowel sticking up in the center. In this shot I just sat some of the stuff on it for a picture. I am going to cut 9" off of what will normally be the part turned to the front so that I have better access to the drawers. Otherwise the round top will be rotated to what ever work-station I need to use. Rather than put the top on small wheels or bearings I am just using some of those extra slick furniture sliders turned upside-down. They work great. A little over a buck each at Wally World.
[ATTACH]20592[/ATTACH]
.