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Shopmade T-bolt assembly

Posted: Tue Dec 08, 2015 12:17 am
by bobgroh
A 't-bolt' is a bolt which slides into a miter track (e.g. on top of the 520 fence or, in my case, the miter track on the side of Kreg bandsaw fence) and can then be used to secure 'stuff'.

I was adding a shop made re-saw guide to my Kreg and needed a T-bolt to secure the new guide to the fence. Shopsmith sells a very nice version (PN 521665 - a set of 4 for $21) but I wanted one right NOW!! And saving a bit of money wouldn't be all that bad.
Resaw Guide
Resaw Guide
ResawGuideFinished.jpg (225.57 KiB) Viewed 8266 times
So I got a 1/4-20 carriage bolt and a 1" OD (1/4" ID ) fender washer from the local hardware store for about $0.75.
Carriage bolt and fender washer
Carriage bolt and fender washer
ShopMadeTeeNutA.jpg (126.76 KiB) Viewed 8266 times


The carriage bolt has a square protrusion under the head which wouldn't quite fit in the 1/4" ID on the washer - I hit the hole in 4 corners with a file and then, with the bolt in place, I whacked it with a hammer to drive it in place. The fender washer is a bit larger than a miter T-track (which is about 0.934" wide) but a bit of grinding on the sides took care of that. The washer plus the thickness of the bolt head was also a bit thicker than the slot height (0.130" for SS miter track, 0.175" for the Kreg) but again the grinder too care of that.
Finished T-Bolt
Finished T-Bolt
ShopMadeTeeNutB.jpg (127.38 KiB) Viewed 8266 times
Works very well and certainly didn't cost much.

Re: Shopmade T-bolt assembly

Posted: Tue Dec 08, 2015 5:24 am
by algale
Good inexpensive solution. Thanks for posting.

Re: Shopmade T-bolt assembly

Posted: Tue Dec 08, 2015 10:18 am
by JPG
Hmmmm. Elevator bolt?

Re: Shopmade T-bolt assembly

Posted: Tue Dec 08, 2015 10:32 am
by BuckeyeDennis
JPG wrote:Hmmmm. Elevator bolt?
Maybe -- they're cheap enough, and my local Lowes stocks them.

Do you think that bevel on the underside of the head would be a problem? It would put all the clamping pressure on a couple of small spots underneath the lip of the miter slot.
Capture.JPG
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Re: Shopmade T-bolt assembly

Posted: Tue Dec 08, 2015 10:46 am
by JPG
BuckeyeDennis wrote:
JPG wrote:Hmmmm. Elevator bolt?
Maybe -- they're cheap enough, and my local Lowes stocks them.

Do you think that bevel on the underside of the head would be a problem? It would put all the clamping pressure on a couple of small spots underneath the lip of the miter slot.
Capture.JPG
I think not(assuming thee is not a gorilla).

Wing nuts help prevent gorilla forces. Especially the stamped ones.

Re: Shopmade T-bolt assembly

Posted: Tue Dec 08, 2015 11:41 am
by charlese
bobgroh wrote: I was adding a shop made re-saw guide to my Kreg and needed a T-bolt to secure the new guide to the fence. Shopsmith sells a very nice version (PN 521665 - a set of 4 for $21) but I wanted one right NOW!! And saving a bit of money wouldn't be all that bad.
ResawGuideFinished.jpg
Very nice innovation, Bob! :D I love these "work-arounds"

Also wanted to call more attention to your rip fences! These re-saw "T" fences are, for sure, the easiest and most exact way to get the re-saws you want.

Re: Shopmade T-bolt assembly

Posted: Tue Dec 08, 2015 1:04 pm
by bobgroh
I think the 'elevator bolt' would work fine! I'll have to look for those. And I don't think the contact points would be any problem - as someone else pointed out, you don't put a lot of pressure on these. So another solution and even simpler!! Love it.

Re: Shopmade T-bolt assembly

Posted: Tue Dec 08, 2015 2:50 pm
by rpd
Lee Valley has the 1/4-20 1" T-bolts, box of 10 $3,20 US. 1/4-20 T-Bolts and T-Slot Nuts

Re: Shopmade T-bolt assembly

Posted: Tue Dec 08, 2015 3:01 pm
by rjent
rpd wrote:Lee Valley has the 1/4-20 1" T-bolts, box of 10 $3,20 US. 1/4-20 T-Bolts and T-Slot Nuts
Have you used these in the SS fence/table before?

Re: Shopmade T-bolt assembly

Posted: Tue Dec 08, 2015 5:10 pm
by rpd
rjent wrote:
rpd wrote:Lee Valley has the 1/4-20 1" T-bolts, box of 10 $3,20 US. 1/4-20 T-Bolts and T-Slot Nuts
Have you used these in the SS fence/table before?
Sadly none of my equipment is new enough to have t slots in the fences, so no personal experience.
T-slot extrusions are pretty much standardized and the OP said he had used 1/4 20 bolts.
The heads on the 1/4 20 T-bolts measure .720x.508x.095.
If a wider head is desired there are 5/16 18 T-bolts, they measure .832x.508x.095.