Dusty,dusty wrote:Thank you, hawk, for your observations and comments.
Yes, if I did not have the lift assist we would probably not be having this discussion. It does look as though there would then be clearance. If I could move the lift assist hardware as you suggest, I might also gain clearance but I am unable to move that bracket. If I put the bracket up against the base arm, per the installation instructions, I am unable to attach the compression cylinder.
I can also gain some depth of cut by doing without the crosscut sled. I really don't want to do that but I may have no choice.
Not having a lift assist, I'm flying by guess here, but here's a couple of ideas:
1) loosen those bolts just enough, without taking off the cylinder, an see if the cylinder itself will push the brace back, either by itself or with the help of a deadblow hammer or clamps;
2) raise the SS, just barely loosen the nuts, and use the deadblow or clamp idea;
3) take off the cylinder, move the bracket, and have a friend help you to compress the cylinder and get it on. From the web view, the cylinder is on the top, and the rod on the bottom. Looks like one could be on their knees pulling down, and you just above, should give you more than enough compression to get the cylinder back on.
CAVEAT!!!!! IF 1 or 2 is not allowed in the installation instructions, DO NOT ATTEMPT THEM. Like I said, I don't have one of these (yet), so I am attempting to solve a problem while I don't know all the facts about the unit. But having changed similar cylinders for auto hoods, I know how hard those can be to compress and get on.
Also, have you actually done a cut with this thickness? If it doesn't go all the way through the 3/4, how far off is it? Could you finish the cut with a utility knife? In other words, if you score the wood FIRST, would the cut then work? (Barely move the wood into the blade, use a straight edge to score the wood, do the cut. Same method Nick uses for clean cuts in ply.)
Hawk