Dust Collection Port

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redleg
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Posts: 237
Joined: Thu May 23, 2013 8:46 pm
Location: Asheboro, NC

Dust Collection Port

Post by redleg »

Edited 10/26/2016: Go to http://www.shopsmith.com/ss_forum/viewt ... 87#p222987 for an easier, cheaper three port version.

Made a little change to my dust collection. Two ports and a closed position.
Installed in 3" dust line.  after glue up of blocks either turn the center hole or cut out on a bandsaw.
Installed in 3" dust line. after glue up of blocks either turn the center hole or cut out on a bandsaw.
IMG_20161016_083940 (1024x768).jpg (580.1 KiB) Viewed 8682 times
3/4" thick plywood cut to a 3 7/8" circle.  ID of 4" pipe may vary so check fit of circle and sheet metal and sand circle as needed.
3/4" thick plywood cut to a 3 7/8" circle. ID of 4" pipe may vary so check fit of circle and sheet metal and sand circle as needed.
IMG_20161016_091526 (1024x768).jpg (515.71 KiB) Viewed 8682 times
Re-purposed elbow cut, sand off the trademarks and this one fit into 4" ID CPVC
Re-purposed elbow cut, sand off the trademarks and this one fit into 4" ID CPVC
IMG_20161016_085306 (1024x768).jpg (494.94 KiB) Viewed 8682 times
Countersink holes in wood circle and punch metal over hole then screw 120° apart.  Pop rivet other end.  With a 2 1/4" hole saw drill holes in two faces of hexagon.  Drill one of the holes with the metal sleeve inserted.
Countersink holes in wood circle and punch metal over hole then screw 120° apart. Pop rivet other end. With a 2 1/4" hole saw drill holes in two faces of hexagon. Drill one of the holes with the metal sleeve inserted.
IMG_20161016_102720 (768x1024).jpg (686.96 KiB) Viewed 8682 times
Hope this will be of help to someone.
Last edited by redleg on Wed Oct 26, 2016 6:48 am, edited 1 time in total.
:D Mark 7 Power Pro, Mark V 510, Mark VII (early 1960s) Headstock wall mount drill press on Mark 5 way tubes, Mark 5 Shorty with reversible motor, Overhead Pin Router, Power station with band saw, Jointers, Belt Sanders, Strip Sander, Scroll saw, Jigsaw, Shopsmith Lathe Duplicator, Craftsman 2.5 hp 13" Planer/molder, Craftsman 5 hp 12-inch planer molder, myriad Shopsmith accessories, Harbor Freight sawmill with extensions to cut 22' logs.
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JPG
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Re: Dust Collection Port

Post by JPG »

Modified elbow inside 'can' and aligned with hole and the whole thing inserted into a 4" to 3" coupling?????

What else is inside the hex box?
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╟JPG ╢
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Goldie(Bought New SN 377425)/4" jointer/6" beltsander/12" planer/stripsander/bandsaw/powerstation /Scroll saw/Jig saw /Craftsman 10" ras/Craftsman 6" thicknessplaner/ Dayton10"tablesaw(restoredfromneighborstrashpile)/ Mark VII restoration in 'progress'/ 10
E[/size](SN E3779) restoration in progress, a 510 on the back burner and a growing pile of items to be eventually returned to useful life. - aka Red Grange
redleg
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Joined: Thu May 23, 2013 8:46 pm
Location: Asheboro, NC

Re: Dust Collection Port

Post by redleg »

The modified elbow with 3" long by 3" diameter CPVC goes inside the top of the 4" CPVC. Just being frugal and not buying a 4" to 3" reducer. The hexagon goes on the outside bottom of the 4" CPVC. My original thought was 3 ports with a closed area between each one but you would have to go to 6" CPVC. The sole purpose of the hexagon is for 2 1/4" holes to hold the dust collection hoses.

Dust Collector Screen Shot.jpg
Dust Collector Screen Shot.jpg (55.09 KiB) Viewed 8617 times
:D Mark 7 Power Pro, Mark V 510, Mark VII (early 1960s) Headstock wall mount drill press on Mark 5 way tubes, Mark 5 Shorty with reversible motor, Overhead Pin Router, Power station with band saw, Jointers, Belt Sanders, Strip Sander, Scroll saw, Jigsaw, Shopsmith Lathe Duplicator, Craftsman 2.5 hp 13" Planer/molder, Craftsman 5 hp 12-inch planer molder, myriad Shopsmith accessories, Harbor Freight sawmill with extensions to cut 22' logs.
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JPG
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Re: Dust Collection Port

Post by JPG »

So the 3" L was butchered to get the flange only.

Nice drawings!!!
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╟JPG ╢
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Goldie(Bought New SN 377425)/4" jointer/6" beltsander/12" planer/stripsander/bandsaw/powerstation /Scroll saw/Jig saw /Craftsman 10" ras/Craftsman 6" thicknessplaner/ Dayton10"tablesaw(restoredfromneighborstrashpile)/ Mark VII restoration in 'progress'/ 10
E[/size](SN E3779) restoration in progress, a 510 on the back burner and a growing pile of items to be eventually returned to useful life. - aka Red Grange
redleg
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Posts: 237
Joined: Thu May 23, 2013 8:46 pm
Location: Asheboro, NC

Re: Dust Collection Port

Post by redleg »

Exactly on the 3" elbow. I cut it out of a washing machine drain on our last house flip.

Thanks for the compliment on the drawings. I putter with Sketchup occasionally.
:D Mark 7 Power Pro, Mark V 510, Mark VII (early 1960s) Headstock wall mount drill press on Mark 5 way tubes, Mark 5 Shorty with reversible motor, Overhead Pin Router, Power station with band saw, Jointers, Belt Sanders, Strip Sander, Scroll saw, Jigsaw, Shopsmith Lathe Duplicator, Craftsman 2.5 hp 13" Planer/molder, Craftsman 5 hp 12-inch planer molder, myriad Shopsmith accessories, Harbor Freight sawmill with extensions to cut 22' logs.
redleg
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Posts: 237
Joined: Thu May 23, 2013 8:46 pm
Location: Asheboro, NC

Re: Dust Collection Port

Post by redleg »

Improved cheaper version with three ports. To simplify even more, scrap the part where I put 7/16" blocks on the inside corners and just glue up two 2"x4"x36". I would joint or plane the surfaces that are being glued together. Edit: You might want to make the aluminum can first and turn the approximate 6 1/8" hole to fit.

IMG_20161024_192824 (768x1024).jpg
IMG_20161024_192824 (768x1024).jpg (497.61 KiB) Viewed 8442 times
Glue up
Glue up
IMG_20161023_120949 (768x1024).jpg (666.97 KiB) Viewed 8442 times
Hexagon with 3/4" plywood and faceplate. Remove screws where ports are to be drilled after glue up.
Hexagon with 3/4" plywood and faceplate. Remove screws where ports are to be drilled after glue up.
IMG_20161023_160502 (768x1024).jpg (466.86 KiB) Viewed 8442 times
I used a 4" hole saw to cut out the top after turning. The three port holes were drilled with a 2 1/4" hole saw and drum sanded to size of hose.
Drill only one hole in the aluminum insert. Aluminum is 3 7/16" x 20 5/8" with a one inch overlap.

[attachment=0]IMG_20161024_192723 (768x1024).jpg[/attachment
Attachments
I used aluminum in this version, easier on the hole saw.  3" toilet flange.
I used aluminum in this version, easier on the hole saw. 3" toilet flange.
IMG_20161024_192723 (768x1024).jpg (456.03 KiB) Viewed 8442 times
:D Mark 7 Power Pro, Mark V 510, Mark VII (early 1960s) Headstock wall mount drill press on Mark 5 way tubes, Mark 5 Shorty with reversible motor, Overhead Pin Router, Power station with band saw, Jointers, Belt Sanders, Strip Sander, Scroll saw, Jigsaw, Shopsmith Lathe Duplicator, Craftsman 2.5 hp 13" Planer/molder, Craftsman 5 hp 12-inch planer molder, myriad Shopsmith accessories, Harbor Freight sawmill with extensions to cut 22' logs.
Knect1974
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Joined: Sat Nov 05, 2016 10:30 am

Re: Dust Collection Port

Post by Knect1974 »

This is too good for dust collection which is made by wood.
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