Incra Box Joint

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jsburger
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Re: Incra Box Joint

Post by jsburger »

dusty wrote:
JPG wrote:
dusty wrote:If one never tilts the table while using the I-Box is there a reason for being concerned - right tilt/left tilt?

I've been thinking about this since I first read the instructions and I just do not understand. Reible posted a picture of the blade with the table tilted. That must mean something or he would not have put it in a post about the I-Box.
It has to do with the side of the blade the nut is on. Actually the other side of the blade that is a reference when using variable width cuts(dado etc.) As the kerf width is increased, the reference side does not move.

In the case of the shopsmith, the reference side is to the left which is the same as a tilt arbor blade that tilts left(nut on the right).

No the jig is not used in 'bevel cut' mode. :)
I have some doubts about the validity of this statement. When you change the width of the pins both pin plates move. With some experience (of which I have none right now) I may need to eat those words. It also depends on what you call the "reference surface".
There is a reference surface for every saw blade. That is the arbor. On a regular table saw with left tilt that is the left side of the blade. With a right tilt table saw the reference surface is on the right. The SS reference surface is the same as a left tilt table saw since the arbor is on the left.

Yes that is true. That is why you have the red knob. Your saw blade, dado OR what ever cuts an accurate same dimension width. Kiss. The red knob allows you to adjust the fit the pins in the fixed slots that your saw blade cut.

It is a bit of a learning curve. Yes the pictures are a bit confusing. Does it work, absolutely!!!

Give it a chance, learn it and it will produce beautiful results.
John & Mary Burger
Eagle's Lair Woodshop
Hooper, UT
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JPG
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Re: Incra Box Joint

Post by JPG »

dusty wrote:
JPG wrote:
dusty wrote:If one never tilts the table while using the I-Box is there a reason for being concerned - right tilt/left tilt?

I've been thinking about this since I first read the instructions and I just do not understand. Reible posted a picture of the blade with the table tilted. That must mean something or he would not have put it in a post about the I-Box.
It has to do with the side of the blade the nut is on. Actually the other side of the blade that is a reference when using variable width cuts(dado etc.) As the kerf width is increased, the reference side does not move.

In the case of the shopsmith, the reference side is to the left which is the same as a tilt arbor blade that tilts left(nut on the right).

No the jig is not used in 'bevel cut' mode. :)
I have some doubts about the validity of this statement. When you change the width of the pins both pin plates move. With some experience (of which I have none right now) I may need to eat those words. It also depends on what you call the "reference surface".
The "reference" side of the blade is that which does not move as the kerf is widened by adding chippers/shims.

However on a SS there exist things which make that less than absolute(quill stop, arbor mounting, table[carriage] positioning).

For that reason with a SS the jig must be 'zeroed' each time it is mounted.

Yes Dusty both 'fingers' move but at a 2:1 ratio of distance. The 'zero reference' is fixed once 'zeroed'.

Also the jig is adjusted for kerf width when that is changed. Thus there are two 'kiss' adjustments - kiss the left side of the blade(aka reference) and kiss the kerf width finger with the other side of the blade.
(not sure that is an accurate description, but it is required).

IIUC the 'far finger provides a stop for a previously cut notch as a setup for the next cut and moves twice the distance as the right side touching finger when the kerf width is adjusted. I am ignoring the 'fine tuning' adjustment.
╔═══╗
╟JPG ╢
╚═══╝

Goldie(Bought New SN 377425)/4" jointer/6" beltsander/12" planer/stripsander/bandsaw/powerstation /Scroll saw/Jig saw /Craftsman 10" ras/Craftsman 6" thicknessplaner/ Dayton10"tablesaw(restoredfromneighborstrashpile)/ Mark VII restoration in 'progress'/ 10
E[/size](SN E3779) restoration in progress, a 510 on the back burner and a growing pile of items to be eventually returned to useful life. - aka Red Grange
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rjent
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Re: Incra Box Joint

Post by rjent »

Since I started this thread, I thought I would add one more thing. As I posted in the "other" thread on the Ibox:

This is the most incredible addon I have bought so far. I got mine in yesterday (I was out of town) watched the video last night twice to drill in my pea brain how to put it together. Made a quick box this morning after putting the jig together .... a perfect 1/8 inch finger joint box the first time.

To say the least, I am impressed!

Thanks everyone for your feedback. I have used it and made a box in 30 mins. What can I say, for a raw beginner, it made it easy ....

These pictures are raw, no sanding, no trimming, just as they came off the jig .... :D
ibox first box 01.jpg
ibox first box 01.jpg (139.24 KiB) Viewed 10396 times
ibox first box 02.jpg
ibox first box 02.jpg (125.97 KiB) Viewed 10396 times
ibox first box 03.jpg
ibox first box 03.jpg (120.37 KiB) Viewed 10396 times
Dick
1965 Mark VII S/N 407684
1951 10 ER S/N ER 44570 -- Reborn 9/16/14
1950 10 ER S/N ER 33479 Reborn July 2016
1950 10 ER S/N ER 39671
1951 jigsaw X 2
1951 !0 ER #3 in rebuild
500, Jointer, Bsaw, Bsander, Planer
2014 Mark 7 W/Lift assist - 14 4" Jointer - DC3300
And a plethora of small stuff .....

"The trouble with quotes on the Internet is that you can never know if they are genuine." - Benjamin Franklin
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algale
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Re: Incra Box Joint

Post by algale »

Look like I'll have to get one of thee net time they go on sale.
Gale's Law: The bigger the woodworking project, the less the mistakes show in any photo taken far enough away to show the entire project!

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dusty
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Re: Incra Box Joint

Post by dusty »

There is no argument about the I-Box working exactly as advertised. The hard part (the time consuming part) of making box joints has always been getting the pins and tails of equal width. The way the I-Box works, that becomes almost a totally mute issue.

However, I will have to wait until I have made a few before I become willing to say that it makes 'perfect joints every time'.

Like with the Shopsmith, when you have completed setup make certain that the locks are locked.
"Making Sawdust Safely"
Dusty
Sent from my Dell XPS using Firefox.
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dusty
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Re: Incra Box Joint

Post by dusty »

dusty wrote:There is no argument about the I-Box working exactly as advertised. The hard part (the time consuming part) of making box joints has always been getting the pins and tails of equal width. The way the I-Box works, that becomes almost a totally mute issue.

However, I will have to wait until I have made a few before I become willing to say that it makes 'perfect joints every time'.

Like with the Shopsmith, when you have completed setup make certain that the locks are locked.
JPG wrote:
dusty wrote:
JPG wrote:
It has to do with the side of the blade the nut is on. Actually the other side of the blade that is a reference when using variable width cuts(dado etc.) As the kerf width is increased, the reference side does not move.

In the case of the shopsmith, the reference side is to the left which is the same as a tilt arbor blade that tilts left(nut on the right).

No the jig is not used in 'bevel cut' mode. :)
I have some doubts about the validity of this statement. When you change the width of the pins both pin plates move. With some experience (of which I have none right now) I may need to eat those words. It also depends on what you call the "reference surface".
The "reference" side of the blade is that which does not move as the kerf is widened by adding chippers/shims.

However on a SS there exist things which make that less than absolute(quill stop, arbor mounting, table[carriage] positioning).

For that reason with a SS the jig must be 'zeroed' each time it is mounted.

Yes Dusty both 'fingers' move but at a 2:1 ratio of distance. The 'zero reference' is fixed once 'zeroed'.

Also the jig is adjusted for kerf width when that is changed. Thus there are two 'kiss' adjustments - kiss the left side of the blade(aka reference) and kiss the kerf width finger with the other side of the blade.
(not sure that is an accurate description, but it is required).

IIUC the 'far finger provides a stop for a previously cut notch as a setup for the next cut and moves twice the distance as the right side touching finger when the kerf width is adjusted. I am ignoring the 'fine tuning' adjustment.
Yes, the arbor/blade establishes the reference surface. But you must understand that while I am sitting here at my computer there is no reference surface (at least no reference system that involves either the blade or the arbor). I am still able to perform valid adjustments to the I-Box.

These three images show the I-Box sitting at my computer table. In the first image, the end of the ruler depicts the "reference surface". That reference will be altered by absolutely any and every adjustment that I might make to the I-Box. However, I can return to this exact location without referencing the arbor or the blade.
Attachments
I-Box Reference Surface 008.jpg
I-Box Reference Surface 008.jpg (1.78 MiB) Viewed 10380 times
I-Box Reference Surface 009.jpg
I-Box Reference Surface 009.jpg (1.76 MiB) Viewed 10380 times
I-Box Reference Surface 010.jpg
I-Box Reference Surface 010.jpg (1.79 MiB) Viewed 10380 times
"Making Sawdust Safely"
Dusty
Sent from my Dell XPS using Firefox.
c2h6o
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Re: Incra Box Joint

Post by c2h6o »

A review on the SS website for the Incra jig makes reference.... if the table saw tilts to the right to install the jig on the right and if it tilts to the left then install on the left. The Shopsmith tilts to the right but the jig doesn't work if installed on the right--needs to be installed on the left. Can anyone explain to me why this is?
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algale
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Re: Incra Box Joint

Post by algale »

Presumably because the instructions are written by Incra and refer to saws where the blade tilts vs. the Shopsmith where it is the table that tilts.

To confuse matters more, the Shopsmith table actually tilts both directions -- 0 to 45 degrees down right for cutting bevels and 0 to 90 degrees down left (the drill press position). To confuse matters even more, when you tilt the table down to the right side of the table to cut a bevel, from the perspective of the blade it actually looks like a the blade has tilted left.
Gale's Law: The bigger the woodworking project, the less the mistakes show in any photo taken far enough away to show the entire project!

ecom1
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Re: Incra Box Joint

Post by ecom1 »

algale wrote:Pr To confuse matters even more, when you tilt the table down to the right side of the table to cut a bevel, from the perspective of the blade it actually looks like a the blade has tilted left.
Which would explain why treating as a left-tilt application works.
Ed

Shopsmith: 2 Mark V 510 (1988,1993), bandsaw, jointer, mounted planer, belt sander, scroll saw, strip sander, lathe duplicator, conical disc sander, biscuit joiner, free standing router table with Jointech IPM-1
Other stuff: Bosch glide mitre, Ridgid 13" planer, Rikon drill press, routers, drills, and other toys
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JPG
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Re: Incra Box Joint

Post by JPG »

Actually table/blade tilt has nothing to do with proper setup. The blade tilt was used in the instructions as a more obvious indicator for 'normal' saw setups. It fails to do that with a SS.

What matters is the direction a dado blade 'grows' with increasing kerf width.

With a 'tilt left' saw, the location of the left side of the blade/kerf remains the same when the right side of the kerf increases.

So it is also with a SS.
╔═══╗
╟JPG ╢
╚═══╝

Goldie(Bought New SN 377425)/4" jointer/6" beltsander/12" planer/stripsander/bandsaw/powerstation /Scroll saw/Jig saw /Craftsman 10" ras/Craftsman 6" thicknessplaner/ Dayton10"tablesaw(restoredfromneighborstrashpile)/ Mark VII restoration in 'progress'/ 10
E[/size](SN E3779) restoration in progress, a 510 on the back burner and a growing pile of items to be eventually returned to useful life. - aka Red Grange
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