5/8 Inch Keyless Drill Chuck

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BuckeyeDennis
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Re: 5/8 Inch Keyless Drill Chuck

Post by BuckeyeDennis »

RFGuy wrote: Fri May 02, 2025 7:52 pm I own the Shopsmith keyless drill chuck and love it. I am just a hobbyist and much prefer a high quality keyless drill chuck to a keyed one. I even bought a Rohm keyless chuck to swap out on my Milwaukee cordless drill because I preferred the feel of the Rohm keyless chuck to the stock chuck from Milwaukee. Perhaps if I was a machinist I would prefer a keyed chuck instead? I can't answer your questions on using it with larger than 1/2" bits because I haven't tried this yet and I don't remember the smallest bit it can firmly grip. I have never liked those large circle cutters. I am sure if the workpiece is clamped securely and if the cutter is super sharp it would work flawlessly. For large diameter holes like this I much prefer a rotary tool. RotoZip made them popular, but most power tool manufacturers sell a version of these nowadays. Mine is from DeWalt...I have used it often and love it. These cut through plywood and drywall like they are butter. Just thought I would suggest it as an alternative here. Having a rotary cutout tool can be very handy around the house for DIY, etc.
I’d be in favor of using a router with guide bushings or a pattern bit, myself. But that begs the question: Where do you get the pattern or template for a big hole? I guess the obvious answer is a router circle-cutting jig. I actually have one for a trim router, now that I think about it. But these days, I’d probably just cut out that whole panel on my CNC router.

As a wise man once said: “It is tempting, if the only tool you have is a hammer, to treat everything as if it were a nail.”
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Re: 5/8 Inch Keyless Drill Chuck

Post by RFGuy »

BuckeyeDennis wrote: Fri May 02, 2025 8:35 pm I’d be in favor of using a router with guide bushings or a pattern bit, myself. But that begs the question: Where do you get the pattern or template for a big hole? I guess the obvious answer is a router circle-cutting jig. I actually have one for a trim router, now that I think about it. But these days, I’d probably just cut out that whole panel on my CNC router.

As a wise man once said: “It is tempting, if the only tool you have is a hammer, to treat everything as if it were a nail.”
Wouldn't using a router be an upscale version of using the rotary tool that I mentioned? Both could use a pivot arm to make the cut...assuming you circle is the discard part. IF you need a circle cutout with no hole in the center, then yes you would need a circle template for the router to cut from. Gotta say rotary tools are super light and can make a very clean hole with a fresh bit. Sometimes taking the tool to the workpiece makes all the difference in the world, but there are great applications for circle cutters on a drill press too.
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BuckeyeDennis
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Re: 5/8 Inch Keyless Drill Chuck

Post by BuckeyeDennis »

RFGuy wrote: Fri May 02, 2025 8:45 pm
BuckeyeDennis wrote: Fri May 02, 2025 8:35 pm I’d be in favor of using a router with guide bushings or a pattern bit, myself. But that begs the question: Where do you get the pattern or template for a big hole? I guess the obvious answer is a router circle-cutting jig. I actually have one for a trim router, now that I think about it. But these days, I’d probably just cut out that whole panel on my CNC router.

As a wise man once said: “It is tempting, if the only tool you have is a hammer, to treat everything as if it were a nail.”
Wouldn't using a router be an upscale version of using the rotary tool that I mentioned? Both could use a pivot arm to make the cut...assuming you circle is the discard part. IF you need a circle cutout with no hole in the center, then yes you would need a circle template for the router to cut from. Gotta say rotary tools are super light and can make a very clean hole with a fresh bit. Sometimes taking the tool to the workpiece makes all the difference in the world, but there are great applications for circle cutters on a drill press too.
I have the original RotoZip tool. I find it quite handy as a small angle grinder, but can’t even remember the last time I used it in “router” mode. I have a vague recollection of a rotary bit with a smooth pilot, intended to be used for cutting drywall around gang boxes and such. But no recollection of any circle-cutting capability, nor of any way to attach a jig. Does your DeWalt have some sort of circle-cutting feature?
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Re: 5/8 Inch Keyless Drill Chuck

Post by JoeSark »

Rotozip has a circle cutting attachment, but it isn't exactly a precision tool. It works great for drywall or for cutting penetrations in cabinet backs for plumbing. If I need accuracy closer than 1/16", I will use a router.
RFGuy
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Re: 5/8 Inch Keyless Drill Chuck

Post by RFGuy »

BuckeyeDennis wrote: Fri May 02, 2025 9:51 pm
I have the original RotoZip tool. I find it quite handy as a small angle grinder, but can’t even remember the last time I used it in “router” mode. I have a vague recollection of a rotary bit with a smooth pilot, intended to be used for cutting drywall around gang boxes and such. But no recollection of any circle-cutting capability, nor of any way to attach a jig. Does your DeWalt have some sort of circle-cutting feature?
Dennis,

Maybe the DeWalt is better than the RotoZip for this then? Yes, it came with an attachment for making circles. It is a handle pivot arm attachment. I made several 10" holes in drywall for when I installed surround sound speakers in my house. Worked fantastic. With this large handle, the cut felt very stable and controlled to me.
rotarycirclecutter.jpg
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📶RF Guy

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BuckeyeDennis
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Re: 5/8 Inch Keyless Drill Chuck

Post by BuckeyeDennis »

Well, as JPG would say, I’ve learned my thing for the day!

I could have used one of those a while back, to cut a circular hole in a T&G wall. Not knowing that they existed, and not wanting to attempt using a router circle jig on a vertical surface, I used my General Tools circle cutter to make an MDF template, double-side taped the template to the wall, and then made the cut with a trim router. Which worked well, but it would definitely been faster with a rotary tool and circle guide.
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Re: 5/8 Inch Keyless Drill Chuck

Post by JPG »

me too!
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E[/size](SN E3779) restoration in progress, a 510 on the back burner and a growing pile of items to be eventually returned to useful life. - aka Red Grange
RFGuy
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Re: 5/8 Inch Keyless Drill Chuck

Post by RFGuy »

Yeah, I was just trying to give an alternate suggestion for how to accomplish it. I hadn't really thought about how different versions of the tool on the market may/may not be as useful for circle cutting. I have used it free hand as well for cutting out j-box openings in drywall. IF you have a good drill press setup and a good circle cutter like you showed earlier it should work well. I am just a little overly cautious having something that large spinning on a drill press in front of me, which is why I mentioned another solution for circle cutting.
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Mark V 520 (Bought New '98) | 4" jointer | 6" beltsander | 12" planer | bandsaw | router table | speed reducer | univ. tool rest
Porter Cable 12" Compound Miter Saw | Rikon 8" Low Speed Bench Grinder w/CBN wheels | Jessem Clear-Cut TS™ Stock Guides
Festool (Emerald): DF 500 Q | RO 150 FEQ | OF 1400 EQ | TS 55 REQ | CT 26 E
DC3300 | Shopvac w/ClearVue CV06 Mini Cyclone | JDS AirTech 2000 | Sundstrom PAPR | Dylos DC1100 Pro particulate monitor
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