Worn Sanding Drum Sleeves

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chapmanruss
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Worn Sanding Drum Sleeves

Post by chapmanruss »

So, what do you do if the rubber Sleeve on your Drum Sander begins to look cracked, oddly worn or becomes too stiff to compress and hold the Sanding Sleeve. The cracked and oddly worn ones below are to examples I have had. Most often the problem is they are simply too stiff to compress.

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Worn Sanding Drums.jpg
Worn Sanding Drums.jpg (313.6 KiB) Viewed 775 times
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I have had this problem on several Drum Sanders I have acquired with Shopsmith's I have restored. Below are the three versions of the 2-5/16" Shopsmith Drum Sander going back to the first one made for the Model 10E which is machined aluminum. the middle is the cast one for the Model 10's with the 1/8" Allen Wrench size set screw and the third is the cast one with the 5/32" Allen Wrench (Shopsmith toolbox) size set screw made beginning in 1954 to present.

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original machined - old cast and current cast.jpg
original machined - old cast and current cast.jpg (226.88 KiB) Viewed 775 times
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You may notice the rubber Sleeves on these that look like new. It is because they have been replaced with new sleeves like the one shown below. This is an easy way to renew your Drum Sander to work and hold Sanding Sleeves like it is brand new. The only difference from early rubber Sleeves to the current one is a change in the rubber compound. I believe that change is an improvement that could make the rubber Sleeve last longer than previous versions of the Sleeve.

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503009 Replacement Sanding Drum Sleeve.jpg
503009 Replacement Sanding Drum Sleeve.jpg (146.91 KiB) Viewed 775 times
Russ

Mark V completely upgraded to Mark 7
Mark V 520
All SPT's, 2 Power Stations & Crafter's Station
Model 10ER S/N R64000 first one I restored on bench w/ metal ends & retractable casters.
Has Speed Changer, 4E Jointer, Jig Saw with lamp, a complete set of original accessories & much more.
Model 10E's S/N's 1076 & 1077 oldest ones I have restored. Mark 2 S/N 85959 restored.
Kent50
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Re: Worn Sanding Drum Sleeves

Post by Kent50 »

Ordered 2 today. Thanks for the info!
HopefulSSer
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Re: Worn Sanding Drum Sleeves

Post by HopefulSSer »

Is there any source for the abrasive sleeves other than the mothership (in case the mothership might go away)?
Greenie SN 362819 (upgraded to 520), Bandsaw 106878, Jointer SS16466, Speed Reducer 031391, Belt Sander SS48854
Mark V 510 51-014654
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chapmanruss
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Joined: Tue Aug 26, 2014 8:16 pm
Location: near Portland, Oregon

Re: Worn Sanding Drum Sleeves

Post by chapmanruss »

I have seen different size Sanding Drum Sleeves around (Woodcrafters come to mind) but have not looked for that specific size for the Shopsmith Sanding Drum.
Russ

Mark V completely upgraded to Mark 7
Mark V 520
All SPT's, 2 Power Stations & Crafter's Station
Model 10ER S/N R64000 first one I restored on bench w/ metal ends & retractable casters.
Has Speed Changer, 4E Jointer, Jig Saw with lamp, a complete set of original accessories & much more.
Model 10E's S/N's 1076 & 1077 oldest ones I have restored. Mark 2 S/N 85959 restored.
HopefulSSer
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Joined: Sun Oct 03, 2021 6:07 pm
Location: NC

Re: Worn Sanding Drum Sleeves

Post by HopefulSSer »

chapmanruss wrote: Wed Jun 10, 2026 1:34 pm I have seen different size Sanding Drum Sleeves around (Woodcrafters come to mind) but have not looked for that specific size for the Shopsmith Sanding Drum.
No one else seems to have 2-5/16" dia except SS. I'm hesitant to pick up a sanding drum if there is no other source besides the mothership. I'm all for supporting the mothership but if they're the only source for consumables, then I take pause. I wish them full success but we saw how close they came to folding
Greenie SN 362819 (upgraded to 520), Bandsaw 106878, Jointer SS16466, Speed Reducer 031391, Belt Sander SS48854
Mark V 510 51-014654
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chapmanruss
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Joined: Tue Aug 26, 2014 8:16 pm
Location: near Portland, Oregon

Re: Worn Sanding Drum Sleeves

Post by chapmanruss »

HopefulSSer,

I understand your reservations on buying a Drum Sanding platform that may not have Sanding Sleeves available in the future. The Shopsmith 2-5/16" x 3" Drum Sander is not the only option. Even Shopsmith sells other size Drum Sanders. You could go with one that has a source locally for the Sanding Sleeves.

Below is a picture of the 28-piece Drum Sanding Package Shopsmith sells. These are smaller both in height and diameter but can be just as useful and in some cases more useful than the Shopsmith 2-5/16" x 3" Drum Sander.

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SKU 750148
SKU 750148
750148 28 piece Drum Sanding Package.jpg (90.35 KiB) Viewed 653 times
Russ

Mark V completely upgraded to Mark 7
Mark V 520
All SPT's, 2 Power Stations & Crafter's Station
Model 10ER S/N R64000 first one I restored on bench w/ metal ends & retractable casters.
Has Speed Changer, 4E Jointer, Jig Saw with lamp, a complete set of original accessories & much more.
Model 10E's S/N's 1076 & 1077 oldest ones I have restored. Mark 2 S/N 85959 restored.
HopefulSSer
Platinum Member
Posts: 687
Joined: Sun Oct 03, 2021 6:07 pm
Location: NC

Re: Worn Sanding Drum Sleeves

Post by HopefulSSer »

Thanks. Yes I already have some other size sanding drums. Just weighing the risks if I want to add a proprietary item to the toolkit, if the consumables are single-source. And it sounds like they are single-source.
Greenie SN 362819 (upgraded to 520), Bandsaw 106878, Jointer SS16466, Speed Reducer 031391, Belt Sander SS48854
Mark V 510 51-014654
User avatar
chapmanruss
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Posts: 4555
Joined: Tue Aug 26, 2014 8:16 pm
Location: near Portland, Oregon

Re: Worn Sanding Drum Sleeves

Post by chapmanruss »

I know some have set up a Sanding Station with a Shorty or Shop Deputy like Shopsmith's suggestion pictured below. A Sanding Station can be set up on a full-length Mark too. The Sanding Drum is a useful part of that station. But you have a Shopsmith which as we know is a very versatile tool. Instead of using the Shopsmith Sanding Drum you could use another Sanding Drum mounted on the Drill Chuck. Unless you have a specific need for a
2-5/16" diameter Drum Sander continue enjoying the ones you have. Besides having several of the 2-5/16" x 3" Sanding Drums I have the 28-piece Drum Sanding Package mentioned previously and the 2-5/16" x 6" Drum Sander. They all have times when each one is the best choice for the job at hand.
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shop_deputy_belt_disc_drum.jpg
shop_deputy_belt_disc_drum.jpg (18.05 KiB) Viewed 618 times
Russ

Mark V completely upgraded to Mark 7
Mark V 520
All SPT's, 2 Power Stations & Crafter's Station
Model 10ER S/N R64000 first one I restored on bench w/ metal ends & retractable casters.
Has Speed Changer, 4E Jointer, Jig Saw with lamp, a complete set of original accessories & much more.
Model 10E's S/N's 1076 & 1077 oldest ones I have restored. Mark 2 S/N 85959 restored.
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