Hi, Everyone - a Newbie with a Question

Forum for Maintenance and Repair topics. Feel free to ask questions or contribute.

Moderator: admin

User avatar
Underdog
Gold Member
Posts: 79
Joined: Mon Feb 01, 2010 10:56 am
Location: Portland, OR

Post by Underdog »

Nice work!!!

I've got 3 old motors out in the garage that I intend on repurposing, one that was supposedly bad. It's good to see there are people on this board that I'll be able to turn to when needed. :cool:
john_001
Gold Member
Posts: 251
Joined: Wed Mar 16, 2011 8:28 pm
Location: Chester, NJ

Post by john_001 »

I hope the motor will prove to be salvagable. Its 1 1/8 hp replacement has been installed and is working fine. Good luck and enjoy!
User avatar
JPG
Platinum Member
Posts: 35600
Joined: Wed Dec 10, 2008 7:42 pm
Location: Lexington, Ky (TAMECAT territory)

Post by JPG »

john_001 wrote:I hope the motor will prove to be salvagable. Its 1 1/8 hp replacement has been installed and is working fine. Good luck and enjoy!

Thank You for the opportunity to get familiar with this version motor. I may decide to make it reversible or maybe also 115/230 V. Depends on what I 'discover' when I replace the original rubber insulated external wires.
╔═══╗
╟JPG ╢
╚═══╝

Goldie(Bought New SN 377425)/4" jointer/6" beltsander/12" planer/stripsander/bandsaw/powerstation /Scroll saw/Jig saw /Craftsman 10" ras/Craftsman 6" thicknessplaner/ Dayton10"tablesaw(restoredfromneighborstrashpile)/ Mark VII restoration in 'progress'/ 10
E[/size](SN E3779) restoration in progress, a 510 on the back burner and a growing pile of items to be eventually returned to useful life. - aka Red Grange
User avatar
JPG
Platinum Member
Posts: 35600
Joined: Wed Dec 10, 2008 7:42 pm
Location: Lexington, Ky (TAMECAT territory)

GE 3/4 hp motor start relay

Post by JPG »

Here is what the start relay looks like.

[ATTACH]12682[/ATTACH]

[ATTACH]12683[/ATTACH]

[ATTACH]12685[/ATTACH]

[ATTACH]12686[/ATTACH]

[ATTACH]12687[/ATTACH]

The relay coil is between terminals 5 and 2.

The contacts are between terminals 1 and 2.
Attachments
ge 3-4hp motor start relay numbers.jpg
ge 3-4hp motor start relay numbers.jpg (82.8 KiB) Viewed 2616 times
ge 3-4hp motor start relay terminals.jpg
ge 3-4hp motor start relay terminals.jpg (94.25 KiB) Viewed 2614 times
ge 3-4hp motor start relay internal c.jpg
ge 3-4hp motor start relay internal c.jpg (83.99 KiB) Viewed 2617 times
ge 3-4hp motor start relay internal d.jpg
ge 3-4hp motor start relay internal d.jpg (106.89 KiB) Viewed 2633 times
ge 3-4hp motor wiring formal a.jpg
ge 3-4hp motor wiring formal a.jpg (28.42 KiB) Viewed 2608 times
╔═══╗
╟JPG ╢
╚═══╝

Goldie(Bought New SN 377425)/4" jointer/6" beltsander/12" planer/stripsander/bandsaw/powerstation /Scroll saw/Jig saw /Craftsman 10" ras/Craftsman 6" thicknessplaner/ Dayton10"tablesaw(restoredfromneighborstrashpile)/ Mark VII restoration in 'progress'/ 10
E[/size](SN E3779) restoration in progress, a 510 on the back burner and a growing pile of items to be eventually returned to useful life. - aka Red Grange
john_001
Gold Member
Posts: 251
Joined: Wed Mar 16, 2011 8:28 pm
Location: Chester, NJ

Post by john_001 »

I ran the motor with the white wire disconnected from contact #5 on the start relay - that's what caused the smoking. The clip had broken off, and for some reason, the broken piece of the clip had also fallen off the terminal, so there was nothing to show where it had been.

Live and learn!
User avatar
dusty
Platinum Member
Posts: 21530
Joined: Wed Nov 22, 2006 6:52 am
Location: Tucson (Wildcat Country), Arizona

Big Question

Post by dusty »

Is the white wire not the AC return in this motor setup? or is this being used 220VAC?

If it is the return, would there be current through the motor windings?
"Making Sawdust Safely"
Dusty
Sent from my Dell XPS using Firefox.
User avatar
JPG
Platinum Member
Posts: 35600
Joined: Wed Dec 10, 2008 7:42 pm
Location: Lexington, Ky (TAMECAT territory)

Post by JPG »

Look what arrived this afternoon! Too cold to use today. After it warms up.....

[ATTACH]12717[/ATTACH]
Attachments
sprayon insulating varnish.jpg
sprayon insulating varnish.jpg (56.51 KiB) Viewed 2572 times
╔═══╗
╟JPG ╢
╚═══╝

Goldie(Bought New SN 377425)/4" jointer/6" beltsander/12" planer/stripsander/bandsaw/powerstation /Scroll saw/Jig saw /Craftsman 10" ras/Craftsman 6" thicknessplaner/ Dayton10"tablesaw(restoredfromneighborstrashpile)/ Mark VII restoration in 'progress'/ 10
E[/size](SN E3779) restoration in progress, a 510 on the back burner and a growing pile of items to be eventually returned to useful life. - aka Red Grange
User avatar
JPG
Platinum Member
Posts: 35600
Joined: Wed Dec 10, 2008 7:42 pm
Location: Lexington, Ky (TAMECAT territory)

Post by JPG »

dusty wrote:Is the white wire not the AC return in this motor setup? or is this being used 220VAC?

If it is the return, would there be current through the motor windings?

You Betcha!!! Right out the top of the motor in that wiring drawing. The wire broke off terminal 5. That left the contact(closed) and capacitor in series with the start winding. Both the start winding and the run windings are connected internally to the white neutral wire of the motor. 120 v only!

P.S. The terminal that broke off the relay terminal 5 'spliced' the motor wire and the wire from the switch.
╔═══╗
╟JPG ╢
╚═══╝

Goldie(Bought New SN 377425)/4" jointer/6" beltsander/12" planer/stripsander/bandsaw/powerstation /Scroll saw/Jig saw /Craftsman 10" ras/Craftsman 6" thicknessplaner/ Dayton10"tablesaw(restoredfromneighborstrashpile)/ Mark VII restoration in 'progress'/ 10
E[/size](SN E3779) restoration in progress, a 510 on the back burner and a growing pile of items to be eventually returned to useful life. - aka Red Grange
john_001
Gold Member
Posts: 251
Joined: Wed Mar 16, 2011 8:28 pm
Location: Chester, NJ

Post by john_001 »

The two white wires to terminal 5 were disconnected from terminal 5, but unfortunately they were still connected together, so the motor ran, but with smokey consequences.
User avatar
billmayo
Platinum Member
Posts: 2342
Joined: Fri Jul 21, 2006 3:31 pm
Location: Plant City, FL

Post by billmayo »

JPG40504 wrote:Thank You for the opportunity to get familiar with this version motor. I may decide to make it reversible or maybe also 115/230 V. Depends on what I 'discover' when I replace the original rubber insulated external wires.
The capacitor and start windings only operate at 110 VAC. When doing 220 VAC input, the start windings are only connected across only one of the two run winding coils.

I find it takes a lot of scraping to remove the insulating varnish from the ends of the coil windings so I can solder new wires to the coil winding ends. I use shrink wrap tubing over the soldered joints and then spray insulating varnish on the shrink wrap tubing.

I have been using 2 4" long TEFZEL cable ties (they can handle more than twice the temperature than normal cable ties) in place of using coil wrappings at several places. They fit in the holes where the coil wires are routed so securing the new wires to the coil windings are easy to do.
Bill Mayo bill.mayo@verizon.net
Shopsmith owner since 73. Sell, repair and rebuild Shopsmith, Total Shop & Wood Master headstocks, SPTs, attachments, accessories and parts. US Navy 1955-1975 (FTCS/E-8)
Post Reply