Dust Collection in Table Saw Mode

Forum for Maintenance and Repair topics. Feel free to ask questions or contribute.

Moderator: admin

michaeltoc
Gold Member
Posts: 222
Joined: Wed Feb 25, 2009 9:51 pm
Location: White Plains, NY

Post by michaeltoc »

Inspired by the "sharkguard", I modified the upper saw guard to include a dust collection port. This, combined with a baffle on the lower saw guard, is very effective in capturing the dust - especially the very fine airborne dust kicked out by the blade.

I made this using a spare hose coupler and a 2" threaded PVC pipe plug. (The kind that has a square nut on the end). I cut off the nut and then pressed the plug onto the coupling. I glued this onto the top of the upper saw guard, then drilled out an opening using a 1" forstner. (be careful when the bit breaks through - I hit the metal bar on the guard). I put a hook in the ceiling to hang the hose so that it does not interfere with the work.
Attachments
IMG_0075.jpg
IMG_0075.jpg (66.55 KiB) Viewed 1656 times
IMG_0076.jpg
IMG_0076.jpg (60.17 KiB) Viewed 1653 times
Michael

Mark V Model 500 (1985) upgraded to 520 (2009) and PowerPro (2011); Bandsaw, Jointer, Jigsaw, Planer.
damagi
Platinum Member
Posts: 927
Joined: Wed Jan 06, 2010 6:06 pm
Location: near Seattle, WA

Post by damagi »

michaeltoc wrote:Inspired by the "sharkguard", I modified the upper saw guard to include a dust collection port. This, combined with a baffle on the lower saw guard, is very effective in capturing the dust - especially the very fine airborne dust kicked out by the blade.

I made this using a spare hose coupler and a 2" threaded PVC pipe plug. (The kind that has a square nut on the end). I cut off the nut and then pressed the plug onto the coupling. I glued this onto the top of the upper saw guard, then drilled out an opening using a 1" forstner. (be careful when the bit breaks through - I hit the metal bar on the guard). I put a hook in the ceiling to hang the hose so that it does not interfere with the work.
I'm actually a bit surprised that shopsmith never came out with a fixed dust shield for non-dado and sanding operations. Seems like the movable nature of the shield leads to many of the leaks, and since you really only need to adjust the width for dados or other operations why not.
Mark 7, Pro Planer, Jointer, Bandsaw w/Kreg, Biscuit Joiner, Belt Sander, Jig Saw, Ringmaster, DC3300, Overarm Pin Router, Incra Ultimate setup

JWBS-14 w/6" riser, RBI Hawk 226 Ultra, Bosch GSM12SD Axial Glide Dual Compound Miter Saw

-- I have parts/SPTs available, so if you are in the Seattle area and need something let me know --
damagi AT gmail DOT com
User avatar
dusty
Platinum Member
Posts: 21481
Joined: Wed Nov 22, 2006 6:52 am
Location: Tucson (Wildcat Country), Arizona

Post by dusty »

damagi wrote:I'm actually a bit surprised that shopsmith never came out with a fixed dust shield for non-dado and sanding operations. Seems like the movable nature of the shield leads to many of the leaks, and since you really only need to adjust the width for dados or other operations why not.
The shield is the major part of the dust problem but it is not the fact that it is movable (to accomodate the dado).

The primary escape route for the dust is a by product of how the shield is formed to facilitate the tilting table.

I have devised an attachment or two or three that nearly eliminates all of the dust that escapes down onto the carriage and the floor. The dust that I have not been able to deal with is carried to the table top and into my face by the gullets in the blade.

The major problem with my fix is that when installed the table can be tilted left but not right.
"Making Sawdust Safely"
Dusty
Sent from my Dell XPS using Firefox.
User avatar
dusty
Platinum Member
Posts: 21481
Joined: Wed Nov 22, 2006 6:52 am
Location: Tucson (Wildcat Country), Arizona

Dust Collection Using Upper Saw Guard

Post by dusty »

Michael, your modification to the upper saw guard just may do what I have been trying to do.

I have been working with an attachment to a riving knife that would allow the "overhead vacuum hose" to be mounted right above the blade. The riving knife is not rigid enough and the hose being attached sometimes causes the riving knife to move. NOT GOOD.

Thanks for that idea. I have seen the Sharkguard but have not been giving it any thought.
"Making Sawdust Safely"
Dusty
Sent from my Dell XPS using Firefox.
Post Reply