a1gutterman wrote:BTW, I can understand the need to disassemble to cut the groove, or dado, but if you were using the rabbet method, is there a reason that you could knot have used a router?
Yep! That's one of the possibilities that echoed through my empty skull. But here's how I figured - If routed, I'd have to set up the router. Since the SS was already set up with a dado blade, set at 1/4" - I should use the saw. I just finished sawing the 1/4" dados for the dividers. Also, if I used a router, Could I stop it before it went through the sides?
As you can imagine, if you have ever done anything like this, EEK!!!

I also envisioned making an entirely new drawer, or just attaching the bottom to the bottom of the drawer and sawing off the same thickness from the top. The way both drawers came out, I very well could have used the router since I cut the sides down the thickness of the bottom plywood. It would have been smarter if I had sawed grooves for the bottom as the drawers would have been easier to slide in and out, with less friction.
Oh well! This way worked for this time. Just wasn't thinking too clearly. Was in too much of a hurry as it was getting warm in the shop. My A/C just won't hold 80 degrees when the outside temp is 112. These days, I have to get an earlier start and quit about 2 PM or 2:30.
Well, none of that mattered, because it came apart easily with my new spreader. I really think that method was the easiest. The brads pulled through the front and back and were easy to remove from the sides with linesman pliers. Then used the dado blade to cut rabbets on the front and back. Of course both front and back of that drawer became the backs of the finished drawers. (they are a little messy, with the extra holes!)
The new drawers look like these (that you have seen before) I mounted the unit just above the double unit (second photo) So now I have four drawers and two shelves.
Octogenarian's have an earned right to be a curmudgeon.
Chuck in Lancaster, CA