Help for a rank newb

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new2ss
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Help for a rank newb

Post by new2ss »

Hello,
I obtained an older Mk V 510, a while back and now I'd like to disassemble it for cleaning and general tune up, but I'm stuck on getting the saw assembly disconnected from the power head. As she sets it has the saw, saw table, upper & lower saw guards, and the anti-kickback gear mounted. I have a limited amount of SS printed instructions and so far I'm scrathing my head as to the correct sequence I should take in getting it apart. Sorry for asking a question that's proably second nature for most here, but everytime I decide to start with one part, it seems I can't access it without removing something else. Anyone sharing with the mechanically challenged would be greatly appreciated!!
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anmius
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Post by anmius »

Welcome to where the Shopsmith experts hang out.

Here is a link that should be of great help to begin with:

https://forum.shopsmith.com/viewtopic.php?t=7092

If there is more you would like to know, give a shout here.
________________________________________________________________________________________________
1981 Mark V 500, bandsaw, belt sander, jig saw, jointer; contractor's table saw; multiple circular saws and miter saws; and a trailer full of tools.

"It is better to remain silent and thought a fool than to speak out and remove all doubt"
Abraham Lincoln
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algale
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Post by algale »

new2ss wrote:Hello,
I obtained an older Mk V 510, a while back and now I'd like to disassemble it for cleaning and general tune up, but I'm stuck on getting the saw assembly disconnected from the power head. As she sets it has the saw, saw table, upper & lower saw guards, and the anti-kickback gear mounted. I have a limited amount of SS printed instructions and so far I'm scrathing my head as to the correct sequence I should take in getting it apart. Sorry for asking a question that's proably second nature for most here, but everytime I decide to start with one part, it seems I can't access it without removing something else. Anyone sharing with the mechanically challenged would be greatly appreciated!!
Rule 1: Don't touch the speed dial unless the machine is running.

Rule 2: Watch the maintenance videos called "Sawdust Sessions" on the Shopsmith website, which will show you what to do (and what not to do) as you disassemble and clean your machine. They are worth the watch.

If you still want to leap before you look, you need to get the upper saw guard off first. There's a plastic knob on the back of the lower saw guard that is loosened and then the entire upper guard assembly pulls straight up and out. Then you can raise the main table to clear the blade, which will allow you to move the carriage to the right. That will give you access to the blade and lower saw guard assembly. Loosen the set screw on the blade arbor and then loosen the socket head screw that holds the lower blade guard to the spindle. Both the lower blade guard assembly and blade then should be able to be slipped of the spindle as a unit.

You can buy manuals from Shopsmith, which I would encourage you to do but watching the videos is very helpful too.

People on this site will also generously give advice to most any Shopsmith related question.
new2ss
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Post by new2ss »

Thanks for the responses & helpful info. Coincidental to my posting SS sent me an email re: their alignment gauge & and a critical alignment DVD. Do most users find it necessary to use an alignment gauge to perform the different alignment tasks? I don't doubt it would speed up the process and enhance accuracy. Giving a thorough reading of the cited threads and watching the "Sawdust Sesions" sounds like the thing to do before diving into the task.
charlese
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Post by charlese »

new2ss wrote:Thanks for the responses & helpful info. Coincidental to my posting SS sent me an email re: their alignment gauge & and a critical alignment DVD. Do most users find it necessary to use an alignment gauge to perform the different alignment tasks? I don't doubt it would speed up the process and enhance accuracy. Giving a thorough reading of the cited threads and watching the "Sawdust Sesions" sounds like the thing to do before diving into the task.

An alignment gauge for a 510? I've heard of one for a 520, but not a 510. I'vehad a 510 for quite a while and never had an alignment gauge.
Octogenarian's have an earned right to be a curmudgeon.
Chuck in Lancaster, CA
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dusty
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Post by dusty »

new2ss wrote:Thanks for the responses & helpful info. Coincidental to my posting SS sent me an email re: their alignment gauge & and a critical alignment DVD. Do most users find it necessary to use an alignment gauge to perform the different alignment tasks? I don't doubt it would speed up the process and enhance accuracy. Giving a thorough reading of the cited threads and watching the "Sawdust Sesions" sounds like the thing to do before diving into the task.
I do not believe you NEED this alignment gauge buit you might find it does have some utility. It all depends on what the meaning of precision adjustment is to you. I use mine quite often.
"Making Sawdust Safely"
Dusty
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wa2crk
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Post by wa2crk »

There is an alignment device that is a piece of flat aluminum stock with a lip. It is used by laying the device on a flat surface on a table and placing the work table on it upside down. It sets the spacing from the table surface to the top of the extruded rails. It was included with all 520 upgrades.
Bill V
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camerio
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Post by camerio »

wa2crk wrote:There is an alignment device that is a piece of flat aluminum stock with a lip. It is used by laying the device on a flat surface on a table and placing the work table on it upside down. It sets the spacing from the table surface to the top of the extruded rails. It was included with all 520 upgrades.
Bill V
I sure would like to see a picture of it.
I never got it with my 520 upgrade ....
Camerio
MarkV 520 & Band saw
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dusty
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Post by dusty »

wa2crk wrote:There is an alignment device that is a piece of flat aluminum stock with a lip. It is used by laying the device on a flat surface on a table and placing the work table on it upside down. It sets the spacing from the table surface to the top of the extruded rails. It was included with all 520 upgrades.
Bill V

Yes there is. The picture shows that alignment device (2) being used in a different manner than you describe but it works either way. The objective is really to get the front rails all set at exactly the same height (with respect to the Main Table top) over their entire length.

[ATTACH]14645[/ATTACH]

Shown here are the Extension Table and a Floating Table being aligned together. Getting these and the Main Table all the same is essential to the rip fence working properly (accurately) no matter where it is positioned. The front edge of all the front rails being employed must be coplanar for both accuracy and smoothness of operation to be possible.
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"Making Sawdust Safely"
Dusty
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billmayo
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510 Tables Alignments

Post by billmayo »

Has anyone made a jig to help align the 510 floating and extension table and tubes to the 510 main table and tubes? I see posts relating to problems getting and keeping the 510 tables aligned. I understand the use of different tube sizes & mountings (different years made) may be one area to look at. I do not have a 510 setup in my shop so have not seen this problem.
Bill Mayo bill.mayo@verizon.net
Shopsmith owner since 73. Sell, repair and rebuild Shopsmith, Total Shop & Wood Master headstocks, SPTs, attachments, accessories and parts. US Navy 1955-1975 (FTCS/E-8)
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